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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Cylinder Wall Anomaly

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Old Jan 21, 2025 | 09:04 PM
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Cylinder Wall Anomaly

The carbureted 1994 351 I was filming had a cylinder with the #8 wall that looked like this. And what are those rings caused from?

Top of piston is seen in the bottom left.
Top of piston is seen in the bottom left.
 
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Old Jan 22, 2025 | 07:30 AM
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Wear. The cylinder wall wears in a tapered fashion. How much lip is on the very top edge of the cylinder? That is where the rings never touch and can give you a idea how much wear is in the engine. Over .006 of a inch wear, the engine needs a rebuild.
 
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Old Jan 22, 2025 | 11:01 AM
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thank you!

Appreciate the info, Franklin2. Image came from scoping the cylinders. And I'll be pulling that head off soon enough to see if theyll be added to my list.
(I just bought this truck, going through it while making a parts needed list)
 
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Old Jan 22, 2025 | 02:23 PM
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Before pulling the head did the truck sit for a bit and if so how long? Are the other holes showing the same marks?

Have you done a compression test or leak down test? Both will tell you a lot about the motor.
If the 2 test fall within spec I would drive it and see if it goes thru oil or smokes.
That is unless you plan on rebuilding it then dont do anything else and just pull the motor and send it out for a rebuild.
Dave ----
 
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Old Jan 25, 2025 | 10:22 PM
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I'm a machinist but not on engine rebuilding.

I don't know for sure.....it looks to me as if a mistake has been made & the boring bar was withdrawn from the cylinder, while still running.......leaving that spiral that hasn't honed out fully.
 
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Old Jan 26, 2025 | 03:17 PM
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Originally Posted by Ken Blythen
I'm a machinist but not on engine rebuilding.

I don't know for sure.....it looks to me as if a mistake has been made & the boring bar was withdrawn from the cylinder, while still running.......leaving that spiral that hasn't honed out fully.
I think the motor is together and he is using a bore scope in a plug hole see what the wall looks like.
That is why I asked if the motor sat for a bit. The rings could have just started to rust to the wall leaving the marks.
That is why I also asked what the other holes looked like. Then again if the valves were closed on the other holes it may not show rusting.

If it was honing marks and the motor looks like it was just rebuilt, clean & painted I dont know why I would be looking in the holes? But I would then do a tear down and check everything!
Dave ----
 
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Old Jan 26, 2025 | 05:31 PM
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The score appears to be spiraling out like Ken said. I didn't notice that till he mentioned it. I haven't seen a series of ring wear up the cylinder wall like that. Just the top ring ridge.
 
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Old Jan 28, 2025 | 01:49 AM
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The lower spirals have almost been worn away since the rebore, where the rings have run.
 
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Old Feb 3, 2025 | 05:12 PM
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Appreciate everyones responses.

I will have more info to post in a couple weeks (been out of town). I'm the first person to touch this truck in 15 years and all I did was check some fluids and pull the plugs... work begins after its pulled in from the cold.
 
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Old Mar 10, 2025 | 02:00 PM
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I tossed a bore scope into the spark plug hole initially due to where the truck was and what was available at the time. Compression ranged from 125-145 on 6 of the cylinders, #3 & #4 = 70. Lots of valve train clatter was eliminated after properly adjusting the preload on the valves, and compression went up on 3 & 4 to 95.
Clatter returned a.couple miles into the test drive. Confirmed timing was at 12, let the cool down overnight, this morning showed a hint of water in the oil and massive amounts of exhaust gasses coming out of the oil fill hole, pcv valve hole, and dipstick.
needless to say - heads are coming off and, fingers crossed, the rest underneath look OK.
This truck may just hate me.... as every part wants to break the moment I try to be nice to it.

Thank you, everyone, I will post some pics of heads and the cylinder walls as soon as I can get this truck back into the garage.
 
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Old Mar 10, 2025 | 04:58 PM
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Originally Posted by partridge
I tossed a bore scope into the spark plug hole initially due to where the truck was and what was available at the time. Compression ranged from 125-145 on 6 of the cylinders, #3 & #4 = 70. Lots of valve train clatter was eliminated after properly adjusting the preload on the valves, and compression went up on 3 & 4 to 95.
Clatter returned a.couple miles into the test drive. Confirmed timing was at 12, let the cool down overnight, this morning showed a hint of water in the oil and massive amounts of exhaust gasses coming out of the oil fill hole, pcv valve hole, and dipstick.
needless to say - heads are coming off and, fingers crossed, the rest underneath look OK.
This truck may just hate me.... as every part wants to break the moment I try to be nice to it.

Thank you, everyone, I will post some pics of heads and the cylinder walls as soon as I can get this truck back into the garage.
You have bolts that hold the rockers on correct? You cannot adjust the preload on these engines. You tighten the rocker bolts down to 25 ftlbs and that is it. If you don't they come loose in a couple of miles and you get the clatter and the missing.
 
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Old Mar 15, 2025 | 03:35 PM
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Still trying to find time for this project and to get it inside for complete tear down. Finally ripped off a head

 
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Old Mar 15, 2025 | 05:55 PM
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Looks like you found why the low compression
Did you check the valves to see if they seal good?
Dave -----
 
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Old May 13, 2025 | 06:16 PM
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leave it alone...
 
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