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Old Nov 28, 2024 | 01:03 PM
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4x4 issue

I have tried to search through forums to try and problem solve my issue however, I’m not seeing any with my current issue. I have a 99 ford f250 sd 7.3l

When I try to activate my ESOF switch inside the cabin I don’t get any actuation from the transfer case motor or vacuum pump kick on.

I have tested switching out the Esof relays, fuses and waiting on a part to try the esof solenoid. After this if not solve, should I try and change out the vacuum pump or is it maybe the gem module?
 
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Old Nov 28, 2024 | 03:46 PM
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When you turn the key to run with the engine off does the vacuum pump kick on? It should fire up for about 10 seconds when you initially turn the key for the first time before cranking the engine
 
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Old Nov 28, 2024 | 03:53 PM
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Yeah the vacuum pump kicks on and runs for about 10 seconds and then turns off.
 
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Old Nov 28, 2024 | 06:41 PM
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Then it's working and the system holds vacuum. What position are you turning the 4wd **** to?
 
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Old Nov 28, 2024 | 10:34 PM
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I’ve tried 4 hi and 4 Lo and nothing. I’m guessing it must be the motor at the transfer case or solenoid then.
 
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Old Nov 28, 2024 | 10:49 PM
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You might also check the large junction connectors. They are 3 largeish square plugs on the firewall down kinda low a little outside center to the drivers side. The contacts can corrode from moisture and road gunk and cause more than a few gremlins. Considering a large percentage of the chassis harness is in one or another of those plugs it's just a roll of the dice determining which thing goes bonkers.

Oh not sure if you're aware or not, but to shift to 4lo the brakes have to be pressed and the transmission in neutral.
 
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Old Nov 29, 2024 | 08:18 AM
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Originally Posted by udsuth78
You might also check the large junction connectors. They are 3 largeish square plugs on the firewall down kinda low a little outside center to the drivers side. The contacts can corrode from moisture and road gunk and cause more than a few gremlins. Considering a large percentage of the chassis harness is in one or another of those plugs it's just a roll of the dice determining which thing goes bonkers.

Oh not sure if you're aware or not, but to shift to 4lo the brakes have to be pressed and the transmission in neutral.
I will look at that today’s and see if it somehow fixes the issue. Thank you on the 4lo my first truck I didn’t know that and didn’t learn until I needed it.
Should I try some dialectical grease on them?
 
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Old Nov 29, 2024 | 10:52 AM
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You'd probably want to attempt to clean any corrosion before the dielectric grease. There's a line of products some of us have had luck with called Deoxit. I picked up some from Amazon, you might find some local but it does a decent job of cleaning electrical connections.
 
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Old Nov 29, 2024 | 04:25 PM
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Originally Posted by udsuth78
You'd probably want to attempt to clean any corrosion before the dielectric grease. There's a line of products some of us have had luck with called Deoxit. I picked up some from Amazon, you might find some local but it does a decent job of cleaning electrical connections.
and I’m guessing you mean the wiring harness that’s the only thing I’m seeing in that area unless I’m miss understanding the area you stated. Thanks for the input and advice!
 
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Old Nov 29, 2024 | 05:34 PM
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Where the PCM connector goes through the firewall. If you look right of there(towards the engine) and down a little you should see 3 square plugs roughly 1 1/4" sq. From there they head under the cab. You probably have to access them from under the truck because of all the hydro booster and master cylinder crap, not to mention the IC tube and exhaust manifold.
 
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Old Nov 29, 2024 | 08:25 PM
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Like udsuth78 said above.... you need to have foot on brake and shifter in Neutral, or it will NOT allow the shift motor to engage.
 
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Old Nov 30, 2024 | 11:08 PM
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Originally Posted by jbeard
I will look at that today’s and see if it somehow fixes the issue. Thank you on the 4lo my first truck I didn’t know that and didn’t learn until I needed it.
Should I try some dialectical grease on them?
NEVER put Dialectric Grease on connections, it is an Insulator.
Properly used, it is to pack the rear side of harness connections to Keep Water OUT.

This is what you paste on the terminals, and harness pins, very lightly, with a very small brush.... do NOT gob it on, or you will create a LOT of Problems.


 Carbon Conductive Grease Carbon Conductive Grease


 
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Old Dec 1, 2024 | 07:17 AM
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Originally Posted by John in OkieLand
NEVER put Dialectric Grease on connections, it is an Insulator.
This is a myth. Applying dielectric grease to the pins and sockets of a connector in good mechanical condition presents no problem.

This is what you paste on the terminals, and harness pins, very lightly, with a very small brush.... do NOT gob it on, or you will create a LOT of Problems.


Carbon Conductive Grease
What happens when you inadvertently bridge two circuits on a connector and fry a module?
 
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Old Dec 1, 2024 | 12:39 PM
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Originally Posted by Pikachu
This is a myth. Applying dielectric grease to the pins and sockets of a connector in good mechanical condition presents no problem.

What happens when you inadvertently bridge two circuits on a connector and fry a module?
@F350towing may disagree after what he went through with dielectric grease on connectors.
https://www.ford-trucks.com/forums/1...l#post21160048
 
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Old Dec 1, 2024 | 04:03 PM
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Originally Posted by Pikachu
This is a myth. Applying dielectric grease to the pins and sockets of a connector in good mechanical condition presents no problem.

What happens when you inadvertently bridge two circuits on a connector and fry a module?

Originally Posted by RacinJasonWV
@F350towing may disagree after what he went through with dielectric grease on connectors.
https://www.ford-trucks.com/forums/1...l#post21160048
Originally Posted by John in OkieLand
NEVER put Dialectric Grease on connections, it is an Insulator.
Properly used, it is to pack the rear side of harness connections to Keep Water OUT.

This is what you paste on the terminals, and harness pins, very lightly, with a very small brush.... do NOT gob it on, or you will create a LOT of Problems.


Carbon Conductive Grease
https://www.motortrend.com/how-to/wh...ectric-grease/

Dielectric did in fact play havoc with my engine harness connections. So much that I had to remove all of it then wash each connection with Deoxit and Q-tips.

I did use a conductive grease ‘ VERY CAREFULLY’. I used a toothpick as the applicator to put a small amount only on the female pins.

Dielectric was then use appropriately just on the rubber seals.


 
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