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HP44 fluid capacity?

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Old Apr 18, 2024 | 11:13 AM
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HP44 fluid capacity?

I swapped a 79 250 high pinion Dana 44 into my 1970 250.

Im trying to find the fluid capacity of gear oil for this axle. I’d fill it up to the bottom of the fill hole, but it just seems to high in the case. Attached is a picture.

Any recommendations? Thanks!


 
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Old Apr 18, 2024 | 06:43 PM
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My copy of Pg 159 of 1979 owners guide ... says for a '79 F-250 (4x4) use 5.6 pints U.S. or 4.7 pints Imperial or 2.6 litres.

It shows figures for the Dana 60 separately.

Interestingly, for a F-150 4x4 with Dana 44, it says 4.0 pints if part time 4x4 ... and 5.8 pints if full time 4x4.
 
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Old Apr 18, 2024 | 08:26 PM
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X2 what the manual says, I bet if you use that stated amount and then let it settle and you stick your pinky in there it will touch the fluid. Some say fill to the bottom of the fill hole. Also check you axle vent rubber line for being open and not clogged up.

Here is the FREE to download 1978 owners manual, and it should have that info: https://drive.google.com/file/d/0B9Y...J_jpVdqy9XQf6A
 
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Old Apr 18, 2024 | 09:54 PM
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I wonder if filling it to the hole isn't over filled, just looking at the tubes in relation to the fill plug. Might be why some have such leaks out the ends?
 
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Old Apr 18, 2024 | 10:31 PM
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The axle seal leaks (as I have seen it) are normally caused by a plugged axle vent tube line. Mud daubers are notorious for clogging up mine anyway. Remember the axle tube ends do not have a seal. The seal is on the inside ends of the axle tubes, close to the ring gear/carrier. Well on each side of that.

Great write up here with pics. https://www.pavementsucks.com/thread...t#post-2345571

Scroll down to the By JasonB part and click to open the full article.





 
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Old Apr 18, 2024 | 11:24 PM
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That does seem high. I didn't notice when I filled mine up recently. Just went to the bottom of the fill hole.

79 D44 high pinion in my 75 F250

78 D44 high pinion in my bronco.
 
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Old Apr 19, 2024 | 08:50 AM
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Awesome thanks all!

I think I’ll start with what has been posted per the manual for fluid capacities.

Inner axle seals are new, so that helps. I verified the vent hole is clear also. Good points.

what really has my baffled is that my neighbor has a 79 250 4x4 HP44, and the fill hole is midline on the tubes. Weird.
 
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Old Apr 22, 2024 | 02:14 PM
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Took right at 2.8 quarts, which is 5.6 pints, and started coming out of the fill hole. I’ll call that good! Thanks!
 
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