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radiator removal

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Old Mar 17, 2024 | 10:12 AM
  #1  
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radiator removal

A 1998 ford club wagon with 5.4 V8 - after seeing coolant leak on garage flood I'm going to remove radiator to see exactly where the leak is - I watched a number of you tube videos on how to do it - some remove the fan and shroud to do this job - some don't - they just push the shroud backward and then remove the radiator - I was wondering if anyone has done this job without removing the fan and shroud and how it went - the videos where they removed the fan were mostly F150s - maybe a van is different = thanks - Joe
 
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Old Mar 18, 2024 | 05:26 AM
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On my 2000 E-250, a 2003 E-250 and my 2005 E-350 (all with 5.4's) I've swapped radiators and A/C condensers by removing the fan shroud and the fan blade too. For me this pretty much guarantee's no potential for fragile component damage due close quarter.

FWIW I'm never in any hurry to complete such tasks so YMMV?
 
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Old Mar 18, 2024 | 07:02 AM
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That sure is a big job to remove the radiator to find the leak
How about some time (well spent) with a pressure tester and a good flashlight?
Granted it is most likely the radiator at fault but you;d never get me to pull it to check it for a leak
Big messy job on a van to R&R the radiator
Absolutely follow JWAs advice to pull the fan and shroud first
That is when you will be able to see the side tanks better anyway
Correct, on your van, your side tanks are top and bottom, that is where to inspect very closely for a crack in the plastic
 
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Old Mar 18, 2024 | 12:48 PM
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Thanks for the comments - was going to work on it today but it's too windy and cold today - will wait until weather gets warmer - leak is somewhere on drivers side at the bottom - can't really get a good look at I until I move the fan shroud - I'll let you know what happens - thanks
 
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Old Mar 18, 2024 | 02:13 PM
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Sure welcome,
Remove all that plastic shrouding at the top and take a look down in there
Most likely it does need a new radiator and the shroud and fan go first
Rent the fan clutch removal tool set from Autozone
It will not be wasted time removing that stuff IMO
AutoZone has the best warranty IMO and JMAC (1800Radiator) has the best prices IMO (also a lifetime warranty but they take them back and test them)
The zoner does not care if your dog eats them, they just give you another one if you be nice
 
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