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I just took my truck in and it failed smog. It's a 1988 F-150 302 v8 with an AOD. The NO(PPM) was too high, the max for that on my truck at 15mph is 699 and at 25mph the max is 601. Mine measured 890 at 15mph, and 784 at 25mph. I just pulled KOEO codes from it and I got
44- AIR system inoperative – Air Injection
34- EVP – (R) EGR did not respond properly during test – EVP
EVR – (O, R, M) EVP sensor is/was high – EVR
PFE – (O, R, M) PFE sensor is/was out of range – PFE
Could be any of these for code 34?
25- Knock sensor not tested (ignore if not pinging) – KS. It did ping like mad when I gave it the full throttle for the test. But it never pings daily driving it.
All of these codes were on my last test about a month ago. The battery has been disconnected between then and now. I was wondering where I should go from here to fix it? I do have a vacuum leak on the intake manifold and a broken vacuum line to the vacuum reservoir. On the smog sheet it says that EGR functionable is not applicable. The air injection did pass, and the vacuum line to sensors/switches did pass.
Rather than disconnect the battery, this erases all pertinent DATA required for positive diagnostics.. (Freeze Frame) supply some qualified/verified DATA so there is no guessing..
It drives good misfire at idle in drive, thinking because of the manifold leak. I bought the gasket kit for it. I never saw any smoke from the lower manifold when it was smoke tested so im not gonna reseal that since that's a lot more work. I didn't disconnect it for resetting the codes I just had to for something else so that's why I mentioned that since the codes came back that means that they are current.
It drives good misfire at idle in drive, thinking because of the manifold leak. I bought the gasket kit for it. I never saw any smoke from the lower manifold when it was smoke tested so im not gonna reseal that since that's a lot more work. I didn't disconnect it for resetting the codes I just had to for something else so that's why I mentioned that since the codes came back that means that they are current.
Have you checked your timing? It sounds like yours is too far advanced, which can cause ping under load, and higher combustion temps.
DId you unplug the SPout connector when you timed it?
I did unplug the SPOUT. It really confuses me that it failed since last time there were countless vacuum leaks I didn’t know about. Now there’s 2. I just fixed one of them. But now I need to find time to do the manifold. And anything else that may cause it to have high NOx.
I’m worried it’s more than the intake manifold as well. It has exhaust leak(s) before the catalytic converter, it has EGR codes. Last smog it was a closer shop, no freeway driving, and it wasn’t driven hard but more vacuum leaks. This time it was driven hard to heat the cat, was driven on the freeway, farther, and it had a new timing chain. I hit the remote start as well to keep it running with the key out to keep it hot this time, last time it was shut off while I signed in.