Broken Flexplate
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Laughing Gas
Joined: Jan 2017
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Broken Flexplate
My truck is stuck in the driveway on account the teeth are worn on flex plate. Any recommendations for the procedure? Already have new bolts and part here. I have a pallet jack for the transmission/transfer case assembly or should I use another tool? Thanks for the help
Fleet Owner
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
A ratchet strap or two for securing the transmission to the jack. Once the transmission is separated from the engine and on its own what guarentees have you made for yourself that it's balanced on the pallet jack? More than once in my days of employment as a repair tech I was glad to have that transmission strapped to the jack before I tried lowering it.
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Laughing Gas
Joined: Jan 2017
Posts: 1,216
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I was going to thru bolt some lumber to the forks and make some type of cribbing with a strap. My friend is going to bring his atv jack over however I’m not confident it can hold the transmission and transfer case at once. Allegedly to do the fly wheel you only have to shift the transmission back.
Fleet Owner
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
What is the weight rating of the ATV jack and how large is the lifting plate? I cannot see how this would not work if it's designed to lift an ATV. Especially if it rolls on wheels somehow.
Fleet Owner
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
The other thing too is do you have a shop jack? You could make a plate that would attach to the lifting part.
I went and bought a Harbor Freight cheapo transmission jack that does the trick, but with the transmission/transfer cast assembly attached to it, it's giving everything it has to hold it up and the ratchet straps are required or it slides off.
I went and bought a Harbor Freight cheapo transmission jack that does the trick, but with the transmission/transfer cast assembly attached to it, it's giving everything it has to hold it up and the ratchet straps are required or it slides off.
Lead Driver
Joined: Apr 2016
Posts: 7,177
Likes: 1,335
From: Bahstun
Harbor Freight cheapo transmission jack works great on Zf5 with xfer case attached.
well worth the 100 spent
I used a forklift on my 88 toyota 4x4 clutch job with side shift
I have used regular jacks in the past and dropped a trans once squishing the pan
a trans jack is well worth the investment
well worth the 100 spent
I used a forklift on my 88 toyota 4x4 clutch job with side shift
I have used regular jacks in the past and dropped a trans once squishing the pan
a trans jack is well worth the investment
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Tuned
Joined: Nov 2020
Posts: 402
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From: Greenville, SC
You can drop it with just about any jack, but when it comes time to reinstall, one of these is very helpful due to the adjust-ability:
https://www.harborfreight.com/2000-l...ack-60240.html
I sold mine after project was complete and got most of my money back.
https://www.harborfreight.com/2000-l...ack-60240.html
I sold mine after project was complete and got most of my money back.
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Fleet Owner
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
This is the one I bought and glad I kept it, I had to use it again because the pilot bearing half life on my truck is measured in minutes, not hours of operation or miles. 
https://www.harborfreight.com/automo...ack-60234.html
https://www.harborfreight.com/automo...ack-60234.html
Lead Driver
Joined: Oct 2005
Posts: 6,129
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From: Ponca City, OK
When I did my flexplate and torque converter I made a plate that bolted to a 2.5 ton floor jack and welded angle iron to catch the corners of the pan bolt flange. Then strapped the transmission to the plate. Also used another 2 ton floor jack back at the transfer case to help balance the weight. I managed it in the driveway solo in probably 2 1/2-3 hrs. I was actually a little surprised how easy it came out. Finding the right angle and combination of extensions to get on those upper bell housing bolts was probably the worst part.
FTE Chapter Leader
Joined: Jan 2005
Posts: 13,086
Likes: 4,697
From: Henderson, NV
You can drop it with just about any jack, but when it comes time to reinstall, one of these is very helpful due to the adjust-ability:
https://www.harborfreight.com/2000-l...ack-60240.html
I sold mine after project was complete and got most of my money back.
https://www.harborfreight.com/2000-l...ack-60240.html
I sold mine after project was complete and got most of my money back.
I also second the remarks about welding up an adapter.
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