Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

brake controller

Thread Tools
 
Search this Thread
 
Old Aug 22, 2023 | 07:03 PM
  #1  
Erock631's Avatar
Erock631
Thread Starter
|
5th Wheeling
Joined: Aug 2023
Posts: 29
Likes: 2
brake controller

2001 f350

had factory 7 pin and brake controller harness and like my luck all has been cut out from previous owner

ive used multi meter and remote continuity tester to get wires traced and soldered back

I seem to get brake controller to light up with manual and with pressing of the brake pedal. But blue brake wire seems to always have 12v even at the back of controller. I tried with another brake controller and same thing. Now both brake controllers are 15+years old and dont know the working condition. I dont know if brake wire is suppose to have constant voltage or if both controllers are fried. I have another brake controller but i hate to keep chopping them out of vehicles
 

Last edited by Erock631; Aug 22, 2023 at 07:56 PM.
Reply
Old Aug 22, 2023 | 10:35 PM
  #2  
jetty's Avatar
jetty
Tuned
5 Year Member
Photoriffic
Liked
Loved
Joined: Dec 2017
Posts: 293
Likes: 29
From: Houston
Blue should be hot only when Brake Controller is activating trailer brakes.


 
Reply
Old Aug 23, 2023 | 06:26 AM
  #3  
99powerstrokedF250's Avatar
99powerstrokedF250
Logistics Pro
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2010
Posts: 4,117
Likes: 1,645
As you said, it's a 15 year old vehicle. There is a chance that, if the controller was removed from the vehicle, that it was because some wires chaffed through, which could cause the blue wire to be hot all the time. Sounds like you gotta chase some wires.
 
Reply
Old Aug 23, 2023 | 08:03 AM
  #4  
Erock631's Avatar
Erock631
Thread Starter
|
5th Wheeling
Joined: Aug 2023
Posts: 29
Likes: 2
Originally Posted by 99powerstrokedF250
As you said, it's a 15 year old vehicle. There is a chance that, if the controller was removed from the vehicle, that it was because some wires chaffed through, which could cause the blue wire to be hot all the time. Sounds like you gotta chase some wires.
with only attaching hot and ground the short brake wire coming out of controller is hot.im thinking of buying a new brake controller . And if brand new controller still does it then i guess have a short in wire some where. I will check continuity to ground
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Brian Dale
1987 - 1996 F150 & Larger F-Series Trucks
1
Oct 19, 2016 09:42 AM
derekmj64
All Things Towing
4
Feb 13, 2010 10:58 AM
jomac11
All Things Towing
5
Sep 3, 2008 09:33 AM
jump05powerstroke
1999 - 2016 Super Duty
1
Aug 20, 2008 10:50 PM
w8jumper
1999 - 2016 Super Duty
3
Jan 15, 2007 05:38 PM




All times are GMT -5. The time now is 07:45 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE