Intercooler question
I watched Colts Way video. He did his about seven. months ago. He struggled a bit. He is a funny guy. I thought my process through before I jumped in and did mine.
https://youtu.be/GXsXaO2uY6o
Quit as in how? Some people like stock trucks on this forum and some like deleted ones. You have tree huggers here and some not so much. Do a search of the forum to see if your question/questions have been asked before. I think that is where people fail a lot. Do your research first. This place can hit pretty hard on certain topics.
As to the stock compressor wheel size for our year 6.7s, is it 63mm? Since we're on the subject, can a stock truck like mine run what you do with no ill effect with the stock fueling?
I believe the stock compressor is 61.5mm. Decided myself not to change wheel sizes just the wheels themselves so spool up would remain the same. A stock truck will have zero issues running this combination. The stock turbo felt pent up when pushing it hard. It's tough to describe but when you compare the stock wheels vs. aftermarket it's easy to understand why.
There are a couple options out there for a turbine wheel. I run a StainlessDiesel 10 blade. It's quiet at idle, doesn't sound like a 6.0 jet engine. It has a pretty loud whistle starting around 1200rpm and the exhaust brake has a whistle to it.
https://www.stainlessdiesel.com/inde...on=true&page=3
The compressor wheel is the same style as the KC Whistler but stock dimensions and I rebuilt it with a 360° thrust bearing from KC.
https://kcturbos.com/products/kc-gen...56423225&_ss=r
https://kcturbos.com/products/360-turbo-rebuild-kit-6-7-powerstroke-15-19?_pos=1&_sid=0bbe3e45c&_ss=r
There are mixed opinions about if intercooler upgrades help much at all with a stock turbo. I always go back to the 7.3 powerstroke on this subject. There are 100s of people that bought a Banks or Hypermax IC expecting results paired with the stock turbo that were disappointed when nothing changed. The turbo is the limiting factor, if it is pushing hot air and not happy no amount of intercooler will overcome that. That being said it can compliment a happy turbocharger and bring intake air temps down a couple degrees. Even then, for the cost there is minimal gain.
Not to pick on parts here but the same can be said with intake piping. Say a Pusher intake, what is it going to add for performance??? It's just a piece of round piece of pipe, it may lower over PSI because it has more volume to fill. It's not going to magically make more air go into the engine. What it is IMO is a reliability part. When your pushing hard and hitting 40psi+ you start worrying about the plastic intake holding up to those pressures. Similar to the stock intercooler pipe that everyone replaces. Just my opinion on the matter. If you want more, cooler air the turbocharger is the place to start.
It's a major PITA to drive for regen completion. Like I said, sometimes I drive it at least a hundred miles to get her to go active because the expressway I drive climbs up in altitude, so she gets nice and toasty. The dash will be at 95% and she passively regen down to 90% before going back up to 95 and then finally, FULL. But I accept this because it's what I have to do because here in the Cali Lite state of New York, they look for deleted trucks. I have heard of fellow coppers, not that I know them, from the state and local, go after deleted trucks doing work, but not the average Joe pulling a camper.
Most daily drivers of pickup trucks wouldn't dream to keep track of the stuff I do, do what I do for regens or even own a diesel daily driver. I acknowledge I'm the exception and NOT the rule. I first researched deletes when I bought my truck but found out my driving keeps the emissions hot and working. I didn't know about that when I bought my truck. Some probably didn't either and hence, why they have to delete. It's not my money... do what you please. I'm stock, I'm not having problems, I'm keeping my truck long term, I want to improve upon the factory components to improve performance while remaining stock but I'm not against ever deleting either. Always have to keep your options open.
There are a couple options out there for a turbine wheel. I run a StainlessDiesel 10 blade. It's quiet at idle, doesn't sound like a 6.0 jet engine. It has a pretty loud whistle starting around 1200rpm and the exhaust brake has a whistle to it.
https://www.stainlessdiesel.com/inde...on=true&page=3
The compressor wheel is the same style as the KC Whistler but stock dimensions and I rebuilt it with a 360° thrust bearing from KC.
https://kcturbos.com/products/kc-gen...56423225&_ss=r
https://kcturbos.com/products/360-tu...bbe3e45c&_ss=r
There are mixed opinions about if intercooler upgrades help much at all with a stock turbo. I always go back to the 7.3 powerstroke on this subject. There are 100s of people that bought a Banks or Hypermax IC expecting results paired with the stock turbo that were disappointed when nothing changed. The turbo is the limiting factor, if it is pushing hot air and not happy no amount of intercooler will overcome that. That being said it can compliment a happy turbocharger and bring intake air temps down a couple degrees. Even then, for the cost there is minimal gain.
Not to pick on parts here but the same can be said with intake piping. Say a Pusher intake, what is it going to add for performance??? It's just a piece of round piece of pipe, it may lower over PSI because it has more volume to fill. It's not going to magically make more air go into the engine. What it is IMO is a reliability part. When your pushing hard and hitting 40psi+ you start worrying about the plastic intake holding up to those pressures. Similar to the stock intercooler pipe that everyone replaces. Just my opinion on the matter. If you want more, cooler air the turbocharger is the place to start.
https://www.mishimoto.com/engineerin...ke-intercooler
In any case, looks like I'll have to petition Santa for this upgrade. I'm gonna have to be less naughty to afford one of these, lol
2011-2016 $1,277 https://www.mishimoto.com/ford-power...tercooler.html
2017+ $1,649 https://www.mishimoto.com/ford-power...tercooler.html
In any case, looks like I'll have to petition Santa for this upgrade. I'm gonna have to be less naughty to afford one of these, lol
2011-2016 $1,277 https://www.mishimoto.com/ford-power...tercooler.html
2017+ $1,649 https://www.mishimoto.com/ford-power...tercooler.html
But yeah, not cheap but well made so why it's not cheap.
https://www.mishimoto.com/engineerin...ke-intercooler
Ford Trucks for Ford Truck Enthusiasts
It seems like both options are about the same. One thing I like about the Mishimoto intercooler is that I can get it to match the Pusher pipes. However, I figured I could do the same with a raw-finished PPE intercooler, but I’d rather not deal with the hassle of getting it painted.
Way back when, I liked the Mishimoto CAC...
But when I saw the PPE CAC, IMO, it looks to be bigger than the Mishimoto cooler and very similar in size to the SPE...
Now, I'm no expert, so take it for what its worth, but i like the PPE cooler... more than the Mishimoto... last time i looked at it online. I have no personal experience with either, just stating my views...
either would do well in my truck. I just think the PPE is bigger, like the SPE and will flow better, than the Mishimoto... but i could wrong...
Good luck.
Way back when, I liked the Mishimoto CAC...
But when I saw the PPE CAC, IMO, it looks to be bigger than the Mishimoto cooler and very similar in size to the SPE...
Now, I'm no expert, so take it for what its worth, but i like the PPE cooler... more than the Mishimoto... last time i looked at it online. I have no personal experience with either, just stating my views...
either would do well in my truck. I just think the PPE is bigger, like the SPE and will flow better, than the Mishimoto... but i could wrong...
Good luck.
No problem. Yeah the SPE would be for a track truck or puller, with bigger turbo, injectors, etc.. and definitely overkill on a stocker like mine. Since the PPE is a little more than the Mishimoto and seems to have more benefit, that's the one I want to go with...
I thought this review on the PPE CAC was interesting:
"I have a 2019 f350 with Compound turbos from Pusher intakes I was originally running the no limit air to water intercooler however, it popped at 50 psi so I tested the PPE it didn’t pop til 125psi so I ordered another one in red to match my pipe kit ! Besides booklung air to water by SPE ($3500) this is the best there is specially considering price !! I haven’t been happier and I definitely notice the difference in the way the motor runs under pressure and my EGT’s haven’t hit more than 930ish and that’s punching it on 5sotf switch with a hot clean proven tune !"
This is interesting though...
SPE's cooler core that runs vertically:

PPE's:

Last edited by Overkill2; Jan 16, 2025 at 10:44 AM. Reason: add to post













