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94.5 randomly dies

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Old Jun 2, 2023 | 10:28 AM
  #1  
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94.5 randomly dies

My 94.5 has started dying at random intervals while I'm driving. It usually takes 10-15 minutes before I can start it up again. I have replaced the fuel pump, CPS, and ICP.

From what I have been reading it looks like my next step is IPR, HPOP, or injector o rings. I've pulled the valve cover off and I'm not seeing anything obvious with the injectors.

Is there a simple way to test the ICP and HPOP with it sitting in the driveway before I drop the money on both? Or a way to tell for sure if it's an injector o ring issue?

Thanks in advance
 
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Old Jun 2, 2023 | 11:20 AM
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need a scanner to read what the computer shows

When it happens, test fuel pressure and then try splashing some water on the IPR coil behind the HPOP

Under the VC when running, see if oil is seeping out at the base of injectors, should only be at the oil spouts if it is leaking at the base, then orings are shot

if your fuel filter is dark, orings on injectors are shot

if you remove wiring to ICP while running at idle and it stops then IPR isnt keeping up with the demand needed by leaks
 
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Old Jun 2, 2023 | 11:29 AM
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I always tell new members to... Get a scanner. The only ones I dont say that to are people with the 94.5-95 because I dont know the years that are truly OBD 2 compatible. Will a 94.5 ad a 95 just hook up to a diag tool or do they all require a flash to be OBD 2 compliant?
 
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Old Jun 2, 2023 | 12:40 PM
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Apparently most all tuning chips make the 94.5 and early 95s OBD2 compliant. My 96 is 10/95 build so was compliant.
 
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Old Jun 2, 2023 | 12:41 PM
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I have heard they need a flash if never been to a dealer for service
 
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Old Jun 2, 2023 | 04:54 PM
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It does not have a chip yet. Planning on it once I get it all up to par. Would a dealer still be able to flash it now, or would I need to take it to a diesel shop?
 
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Old Jun 2, 2023 | 05:29 PM
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If you are are going to be dedicated to repairing the truck and plan on keeping it, you could just buy a scan too and see if it connects. I dont tell people with 96 and below to buy a scan tool because I dont want them to come back and be angry that it wont connect. One way or the other if you plan on keeping the truck you will need the ability to connect a diag tool. If it connects the OBD2 compatibility update has been done and you are good to go. If it does not connect you can go from there and decide how to proceed.
 
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Old Jun 3, 2023 | 09:24 AM
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Originally Posted by 96SD
If you are are going to be dedicated to repairing the truck and plan on keeping it, you could just buy a scan too and see if it connects. I dont tell people with 96 and below to buy a scan tool because I dont want them to come back and be angry that it wont connect. One way or the other if you plan on keeping the truck you will need the ability to connect a diag tool. If it connects the OBD2 compatibility update has been done and you are good to go. If it does not connect you can go from there and decide how to proceed.
I was worried from what I read that my 95 (5/95) would not scan. But I went ahead and purchased the Bluetooth and FORScan anyways considering the cost was low. It connected and I received readings that have made a world of difference in repairing and/or getting vitals on the main functions that are not maintaining as they should. Easier to replace a part prior to the part failing and leaving you on the side of the road. Once I was able to see the main components were good, I started the maintenance/replacement of the items one at a time as many were still original. Preventive maintenance gives peace of mind when I take the family out for our yearly summer camping trips.
 
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Old Jun 3, 2023 | 10:09 AM
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Originally Posted by SamJones98
My 94.5 has started dying at random intervals while I'm driving. It usually takes 10-15 minutes before I can start it up again.

Thanks in advance
My 96 C&C truck would do this, and when I read the codes, it was for pressure above/below what was expected. Replaced the IPR and all was good.
 
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Old Jun 4, 2023 | 04:57 PM
  #10  
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Got our OBD II scanner today and unfortunately the truck has not been flashed. Went ahead and ordered an IPR valve that will be here Wednesday.
 
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