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Alternator P1105

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Old Apr 10, 2023 | 03:52 PM
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Alternator P1105

Getting a P1105 for upper alternator. Looking for some 7.3 experienced knowledge.
Charge light comes on koeo, running goes out. Output of the alt 13.5 no load, 12ish under load, slowly lowers.
I would call the alt, but the light green/red wire is showing 10.5v unplugged, 8v plugged in and running (the other wire is battery voltage, alt B+ is battery voltage). I believe this should show battery voltage. If I jump 12v (through a test light) to this wire while running, under load the output jumps to low 14 volt and stays in that range after removing the jumper.
the lower alt appears to not be working, but no code.

I am thinking resistance on the light green/red circuit. Was going to start by disconnecting the lower alt and test there.

Am I missing something? Ideas where to start? Am I just wrong and 10v is normal on this?

edit to add through a test light
 
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Old Apr 11, 2023 | 05:04 AM
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Originally Posted by S-squatch
Getting a P1105 for upper alternator. Looking for some 7.3 experienced knowledge.
Charge light comes on koeo, running goes out. Output of the alt 13.5 no load, 12ish under load, slowly lowers.
I would call the alt, but the light green/red wire is showing 10.5v unplugged, 8v plugged in and running (the other wire is battery voltage, alt B+ is battery voltage). I believe this should show battery voltage. If I jump 12v (through a test light) to this wire while running, under load the output jumps to low 14 volt and stays in that range after removing the jumper.
the lower alt appears to not be working, but no code.

I am thinking resistance on the light green/red circuit. Was going to start by disconnecting the lower alt and test there.

Am I missing something? Ideas where to start? Am I just wrong and 10v is normal on this?

edit to add through a test light
10 volts running? no engine runs with a 10 volt out of the alternator as stock. something is off in denmark. minimum would be about 12.7 and that's barely enough to keep the battery happy... 13-14 is the norm for most US cars. unhook the known good one and test with just the suspect alternator. start, turn on headlights on high, defrost, a/c hazards and have somebody step on the brakes. measure the battery voltage at the battery, then at the alternator post... they should be close to agreement, if not then wiring issue. If it is slowly lowering in voltage thats because you are draining the battery. and chances are the diode/triode set in the alternator is shot.

I am not a trained mechanic, these are just my observations and experiences since I first turned a wrench in 79 on the farms tractors and trucks.

Ken
 

Last edited by kenn_chan; Apr 11, 2023 at 05:05 AM. Reason: screwup in verbiage
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Old Apr 11, 2023 | 08:16 AM
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Here is the charging system diagnosis & testing section from the shop manual attached. The symptom chart indicates you should carry out pinpoint tests AB.
 
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Old Apr 11, 2023 | 08:49 AM
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Thanks for the replies,
that answers the question, the light green/red should be over 12v .
Now the fun starts. Have not gone to far on it, so far the fuse is showing system voltage.
Most likely won't get a chance to look at it for a few days, so I figured I would ask you all.
I wish I knew what was going on inside the pcm, my first move will be disconnect and check at the plug near the vacuum pump.

I will update everyone on what I find.
 
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Old Apr 11, 2023 | 10:32 PM
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Was able to get about half hour on it today.
c130 near the vacuum pump has low voltage. Next up is probably pull the inner fender and pcm connection.
 
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Old Apr 13, 2023 | 09:03 AM
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Had about an hour yesterday. Thought about going after the pcm connector, but didn't think I had enough time.

I was curious if the lower alt was working so I pulled the fuse for the upper. Instantly charged over 14v.
So, then I checked only the upper. Over 14v..
Put both fuses in, 13.3v...
This is saying to me (without knowing internal pcm routing) a supply issue to the pcm.
I decided to pull the cluster, back probe the connector on the cluster and had system voltage. Then I noticed the truck was charging at 14.4. At the alt I wire I have 1 more volt than before.

Ran out of time, but I will be pulling the cluster and checking wires behind it.
 
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Old Apr 13, 2023 | 11:33 AM
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Could be a corrosion or poor continuity issue. I had one like that recently that "disabled" my turn signals. A bit of 800 grit sand paper and some DeOxIt spray and all is well. A pencil eraser sometimes works well on ribbon cable style contacts like in the back of the instrument cluster I have.
 
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Old Apr 13, 2023 | 12:13 PM
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Thanks, that is also my thinking.
Finding these things is frustrating. That's mostly why I am putting the steps I am taking here, and not just finding it and telling what the problem was.
maybe someone can take away something from it. Maybe someone can say where I went wrong. When you are in the middle of doing it frustration can take over pretty easily.

I could just pull a fuse and drive with one.... For now.
 
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Old Apr 18, 2023 | 08:35 AM
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Putting this on the back burner for now.
where I am at
Bad connection at the cluster, fixed.
Alternator is getting 11.5v on the I wire.
System is charging normal.
Need to check pcm connection.

Question,
Can someone with a dual alternator truck do me a favor and test volts on the green/red wire on the upper alternator? Disconnected key on engine engine off.
 
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Old Apr 18, 2023 | 08:59 AM
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The other thing I noticed is it will not go over 12v, or under until the glow plugs shut off. It seems Like the pcm is controlling it, when the glow plugs shut off charging goes from exactly 12v to around 14.4
 
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Old Apr 18, 2023 | 09:34 AM
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I think @BWST has dual alternators, I might be wrong though.

Either way, it is a bump for your request for help.
 
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Old Apr 18, 2023 | 09:57 AM
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S-squatch,

the PCM keeps the one alternator shut off until the glowplugs shut off, this is to keep them from raising the voltage too high and causing failure of the glow plugs themselves. this was documented in this thread : https://www.ford-trucks.com/forums/1...get-along.html its along read but if you read it it explains about how the PCM controls the dual alternators, and explains why your truck comes with dual 110 amp alternators vice just one large high output.
 
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Old Apr 18, 2023 | 10:27 AM
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It sounds like it is a coincidence that it is exactly 12v. Lots of reading there thanks for posting the link.
​​
 
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Old Apr 18, 2023 | 10:52 AM
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good luck, i wish I had dual alternators... but they only came on ambulance packages and as special dealer order option for non ambulance.
 
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Old Apr 21, 2023 | 11:45 AM
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I still get P1105 for the upper alternator from time to time, but appears to be working fine from my measurements. I'm going to call it a 'ghost' code at this point.

These OEM alternators don't put out much more than 40-50A at idle. Right after starting, only the upper alternator is putting out - the lower one commanded off by the PCM, and the voltage will be a bit low, ~12V or so while the glow plugs are on. My batteries are pretty tired 6 year old lead acid units, and this is typical for me. Those GPs are drawing 100A plus and so the one alternator is not going to keep up with that - just partially replenishing the batteries - so the voltage stays low. Like kenn_chan mentioned, after the GPs go off, the PCM kicks in the lower alt, and you see ~14V. I'd say your rig is working fine.

 
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