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Front & Rear Diff Cover problems.....

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Old Jan 22, 2023 | 10:36 PM
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Front & Rear Diff Cover problems.....

So, I had changed out my front and rear diff covers about 3 years ago. Now I get some of that staining along the bottom. It's that "wetness" look from oil seeping out. I'm going to open them up, drain the oil and clean up the surfaces so I can re-install. To those who have replaced the Diff covers, what sealant do you use that gives you good results? What is your best pattern to lay down the sealant? Do you wait until it gets tacky and then mount the plate? 35 ft lbs is the torque I am using too....
 
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Old Jan 23, 2023 | 12:44 AM
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To make it hassle free I used the lube locker gaskets. So simple and leak free. It is a high quality gasket.
 
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Old Jan 23, 2023 | 09:10 AM
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Are the Lubelocker gaskets available at an Auto Parts store?
 
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Old Jan 23, 2023 | 10:10 AM
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Originally Posted by PJWhelan
Are the Lubelocker gaskets available at an Auto Parts store?
They are. I've never used one but hear mixed results.

I just use black permatex gasket maker. No issues.
 
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Old Jan 23, 2023 | 10:23 AM
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I just use black permatex. The key is to have the surfaces completely cleaned of any oil. Also wait till the sealant sets up before filling the axle with fluid
 
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Old Jan 23, 2023 | 10:30 AM
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Crossing torque pattern is key, too.
 
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Old Jan 23, 2023 | 10:33 AM
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I finally did the lube locker, it's fast easy no leaks. I think they are worth the price. However if you don't go that way clean, and let set up before filling.
 
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Old Jan 23, 2023 | 01:45 PM
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Old Jan 24, 2023 | 10:49 AM
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Check your axle vent to see if it's plugged, you might not need to change the gasket.

I've used blue(#2?), orange, and black RTV's in the past, anything that's oil resistant will work. I prefer using a gasket with sealer. Coat both sides of the gasket lightly and a small bead around the housing. Make sure the cover surfaces are flat. If it's sheet metal you can bend or hammer it back into flat, if it's cast, put sandpaper down on a smooth flat surface and sand it flat. You can also filled any surface imperfections in the housing with J-B Weld to make a nice smooth surface to seal against.

I've heard those lube locker gaskets are nice, but unless you're going into the diff alot and need a reuseable gasket, it seems kinda expensive.
 
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Old Jan 25, 2023 | 04:25 PM
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I wish local would have had lube locker available, when I changed. Factory stuff was a pita to get out of the bolt holes. Ford uses the reusable gasket on transmission pans and never leaks a drop. Why not the differentials?
 
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Old Jan 25, 2023 | 08:40 PM
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Originally Posted by 5851a
I wish local would have had lube locker available, when I changed. Factory stuff was a pita to get out of the bolt holes. Ford uses the reusable gasket on transmission pans and never leaks a drop. Why not the differentials?

why not? …costs. And if the axle needs repair it’s the techs problem.. Once out of warranty…..your problem.

i bought those aluminum finned covers wh drain plugs. Figure next axle service i pop them on. Then it’s drain and fill
 
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Old Jan 26, 2023 | 08:37 AM
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^^^This. Ford considers them a non service item, meaning it doesn't need service within the warranty period, so it's not their problem.
 
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Old Jan 27, 2023 | 10:42 PM
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Use the right stuff gasket maker /black in a cheeze whiz can or caulk tube you will never use anything else again. Never had a leak anywhere.
No setting up. put it on torque and fill and drive.
 
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