Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Injector cup life expectancy

Thread Tools
 
Search this Thread
 
Old Jan 20, 2022 | 08:01 PM
  #1  
kd5zll's Avatar
kd5zll
Thread Starter
|
More Turbo
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 729
Likes: 147
From: Butler, OK
Injector cup life expectancy

Life on your cups when you changed them?

Basically, trying to anecdotaly determine average cup life before some type of failure.... to help me decide if i should wait till i pull injectors and hope i dont have to order a set, or assume they have lived out life expectancy, and order them now.....
 
Reply
Old Jan 20, 2022 | 08:36 PM
  #2  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,260
Likes: 1,644
From: Las Cruces New Mexico
Indefinite...
 
Reply
Old Jan 20, 2022 | 08:39 PM
  #3  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,278
Likes: 2,762
From: Reed Point, MT
Like anything else. Some at 100K, some more than 300K.

Don't do them until needed and don't do more than you have to.
 
Reply
Old Jan 20, 2022 | 08:45 PM
  #4  
kd5zll's Avatar
kd5zll
Thread Starter
|
More Turbo
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2018
Posts: 729
Likes: 147
From: Butler, OK
Yeah... they are good, until they arent is basically what ive gathered. Since im putting in new gp's and new injectors, ive been trying to decide if i could (somewhat) prevent needing back under the valve covers if i just changed them while im there. Flip side being... if they are good, what are my chances they stay good, another 100k, anyway....
 
Reply
Old Jan 21, 2022 | 08:27 AM
  #5  
AubieTN's Avatar
AubieTN
Tuned
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2007
Posts: 430
Likes: 65
Sir, you are asking a very difficult question as the answers will be very subjective and all across the board. There are many driving conditions that may contribute to an earlier than expected cup failure. As the old saying goes “if it ain’t broke, don’t touch it.” About a year or so ago I replaced my OEM injectors and asked the guys “should I replace the cups while in there?” And most said what I just mentioned. I wasn’t having any symptoms that might alert one to questioning the cups, so I left them alone. If replacing the injectors, you can perform the recommended pressure test for visible leaks and proceed from there. So, if you sleep better with an oil change at 3000 miles rather than say 7000 miles, you may sleep better with new cups.
Wishing you the best with your decision.
 
Reply
Old Jan 21, 2022 | 08:43 AM
  #6  
Rot Box 2's Avatar
Rot Box 2
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Oct 2020
Posts: 462
Likes: 158
Some do them as a preventative but I don’t know that I would. If yours are fine I would probably run it.

They’re difficult to change and lots of room for error. It sucks when they let go though I barely made it home. Here’s mine at 240k miles. Three were cracked it puked fuel all over my driveway. No idea why they let go it’s a mystery to me. Hope this helps,





 
Reply
Old Jan 21, 2022 | 09:14 AM
  #7  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
You either have the time to do it now or later. Easy to do since you are already there replacing injectors. Using the correct tools makes a world of difference.
 
Reply
Old Jan 21, 2022 | 09:31 AM
  #8  
dsrace's Avatar
dsrace
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Apr 2021
Posts: 424
Likes: 97
i had one crack at 90 k miles on the truck. i replaced all 8 and bought the tools/equipment to do so. it was pretty straight forward and fairly simple to do with the right tools. when mine cracked i was 4hrs from home, luckily had a very small flat bed behind me. i drove 4hrs home and it only puked diesel out of the coolant over flow once. that was after a cold start and 10 miles of a sand gravel mixed road, when the thermostat opened. didn't puke out the overflow a second time on the way home. not fun to flush the entire coolant system but not the end of the world either. what i was told back then was that there is no rhyme or why or when they crack.
 
Reply
Old Jan 21, 2022 | 10:15 AM
  #9  
brian42's Avatar
brian42
Lead Driver
Veteran: Navy
15 Year Member
Community Favorite
Joined: Dec 2006
Posts: 7,091
Likes: 145
From: San Diego, CA
You won't sleep better with new cups...you will just wonder if they were installed well and if you'll need to redo them (I have that t-shirt).

Another vote to what everybody else said. Leave well enough alone unless there's a problem. Mine were a hot mess (at least 1/2 of them IIRC) that had issues so replaced all 8 for a "one and done" approach since I was already replacing so many. In for a penny, in for a pound.

I don't know how long mine lasted but when I swapped sticks at 310K miles my cups needed to be put to pasture.

As AubieTN said, pressure test the coolant system (~15 psi) and check for leaks. Use a non-corrosive/cylinder friendly solution to check for leaks (bubbles). Here's one way to do it: Injector cup sanity check - Ford Truck Enthusiasts Forums (ford-trucks.com)

As cleatus12r said, don't fix what ain't broke. I had no intention of replacing my cups. When I saw an issue I planned to only replace the ones with a problem. Then when I realized I was going to do most of them I decided to all of them.
 
Reply
Old Jan 21, 2022 | 10:20 AM
  #10  
bwguardian's Avatar
bwguardian
Fleet Mechanic
Liked
Loved
Community Favorite
Joined: Dec 2007
Posts: 1,993
Likes: 291
So a question to those that have replaced them. How many of y'all were running the original green coolant...and if so, did you keep up with the additive? On the flip side, how many of y'all made the change to the heavy duty red coolant that doesn't require the additive (for a very long time anyways)?
 
Reply
Old Jan 21, 2022 | 10:44 AM
  #11  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
Everything I own runs ELC.
 
Reply
Old Jan 21, 2022 | 12:55 PM
  #12  
brian42's Avatar
brian42
Lead Driver
Veteran: Navy
15 Year Member
Community Favorite
Joined: Dec 2006
Posts: 7,091
Likes: 145
From: San Diego, CA
My truck was an early '03 so was ELC from the beginning.
 
Reply
Old Jan 21, 2022 | 03:52 PM
  #13  
F0rdc0wb0y's Avatar
F0rdc0wb0y
Fleet Mechanic
10 Year Member
Shutterbug
Liked
Loved
Joined: Jun 2015
Posts: 1,628
Likes: 563
Club FTE Gold Member
I run ELC in all three of mine. Getting ready to install brand new injectors into 293k mile cups without worry. I did pressure test the cups with the old injectors out.
 
Reply
Old Jan 21, 2022 | 04:30 PM
  #14  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,638
Likes: 890
From: north of Minneapolis, MN
I have 360k on the OEM cups, (170k since the injectors went in)...I'm not going in on that job until it's required.
 
Reply
Old Jan 21, 2022 | 05:17 PM
  #15  
Rot Box 2's Avatar
Rot Box 2
Tuned
Photogenic
Liked
Loved
Community Favorite
Joined: Oct 2020
Posts: 462
Likes: 158
So what causes them to fail. I know it’s a loaded question but I can’t for the life of me figure it out.

Coolant choice doesn’t seem to have an effect on them otherwise they would be eroded, corroded, oxidized etc. Every failed cup I’ve seen has been cracked with no visible signs of weakness otherwise. All three of mine were cracked and the cracks did not look fresh before they gave up and started leaking. Maybe it’s a mystery.

Hope I didn’t hijack a thread. Figured since we
were on the topic…
 
Reply



All times are GMT -5. The time now is 11:55 PM.