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The compression fittings are not recommended for high vibration applications. The SS tubing makes this worse. You’d probably be better off using aluminum tubing and nylon ferrules as this is more forgiving. (Ferrules ‘dent’ the tubing for better retention) It’s also way easier to bend.
I went through a a couple of tuners and several revisions to get my hybrid injectors to idle smooth when warm and not smoke like a steam locomotive. Maybe reach out to Brian and let him know what you’re problem is and see if he can help.
The high perdels on #3 and #8 (and sometimes #5) are common and generally have no affect on how the engine runs. I think this happens because of how the CPS and firing order work. In my experience, you need a perdel of >10% to feel a ‘miss’. This will most often be an injector problem. A low compression issue almost always results in pressurizing the crank case resulting in ‘blow by’ that will blow the oil filler cap off upon removal. I don’t put much stock in a static compression test on these engines. More often than not, it’s not done correctly and produces false results.
Appreciate your insight. I honestly think the hardlines on your kit was my favorite part. I was seeing higher perdels up to 11 before I found a bent pushrod and pulled the head. Now on idle they bounce around from .02 to .04 on a couple cylinders. I've definitely noticed an improvement since the valve train repair. They were .05 to .07 when cold and up to .11 when warm. I never checked compression on that cylinder after though I wish I had for the peace of mind. I have had some tuning revisions done but I wasn't sure if I was just masking an underlying issue. It did help I had them bump the idle up a little and knock icp down a little. I guess I shall get some more miles on her and see. Power seems good from what I can tell. Who's tunes are you running and with what injectors?
Bitterroot 238/100’s and AA tunes. STG2 HPOP, S364.5sxe, Vegistroke VO conversion (similar pump to FASS).
Never heard of aa tunes. A quick Google search yielded aa design in Washington is this who you are referring to? On another note my brother, Rip Daz, used to do live tuning on audi. He would send out a vag com obd cable and have the customer install nefarious moto tuning software. He would then remotely connect to their laptop and make tuning revisions as they would do test runs. Is there anyone who provides a service like this for powerstrokes?
Not quite as convenient as the remote tuning you described, but he will email you tunes and revise them based on your feedback (too much black smoke, touchy throttle, lopey idle, etc).
Not quite as convenient as the remote tuning you described, but he will email you tunes and revise them based on your feedback (too much black smoke, touchy throttle, lopey idle, etc).
Thanks for the info. Definitely appreciate it. Are there any open source tuning tools for these trucks or are they all pay to play. On a side note just picked up an 11 to 16 dually bed for my truck. Trucks from Florida and had a bed liner in it the floor of the bed pretty much disappeared. Sadly I didn't catch it when looking over the truck. On top of that had a lift leg slip while doing the motor job and tweeked the bed. Here's my new bed getting it ready for paint. Came with tailgate and bumper 1350 delivered needs a little love. A couple seems need to be rewelded and has a football sized hole randomly on the floor. All in all solid for NY. I think it was a good buy. It's just dirty in pic. Had to get creative unloading it off the guys flat bed his truck wouldn't fit between lift posts.
Purchasing Minotaur software with PCM Hex code specific definitions gives the ability to DIY tuning via Hydra chip.
OK didn't think so figured I would have read about it at least. On another note any ides what I should be seeing for fuel mileage with the 250cc injectors?
On another note any ides what I should be seeing for fuel mileage with the 250cc injectors?
From 8-18mpg depending on driving style.
You have the ability to get really, really bad MPG if you drive aggressively.
In a nutshell, it takes a minimum amount of fuel to get down the road. If you keep your foot out of the throttle, you can attain stock-type MPG even with big injectors.
It’s difficult for me to calculate MPG because I don’t measure how much vegetable oil I put in my truck, but I’ll say I’m using a bit more fuel towing in the mountains and with cruise control on flat ground. (Cruise control is an MPG KILLER!!)
You have the ability to get really, really bad MPG if you drive aggressively.
In a nutshell, it takes a minimum amount of fuel to get down the road. If you keep your foot out of the throttle, you can attain stock-type MPG even with big injectors.
It’s difficult for me to calculate MPG because I don’t measure how much vegetable oil I put in my truck, but I’ll say I’m using a bit more fuel towing in the mountains and with cruise control on flat ground. (Cruise control is an MPG KILLER!!)
Had a feeling this would be the answer. Just wasn't sure because I know larger nozzles affect the combustion efficiency. I wasn't sure if it was a negligible amount. Appreciate the info.
I have yet to drive a tankful of diesel in my 97 without many full throttle pulls. It really brings out my inner 15 year old.
this thread is super interesting!! I had no idea we could plumb our pumps in-tank. I am currently building a fuel system for my 2001 using a fpr from an obs as the regulator. Any of you that came from the obs world would recognize this as the tightwad mod.
I haven’t finished the filter set-up but it will be similar to my diy kit on my 97, with many improvements from a few more years to learn. Yes, there are barb fittings and regular hose clamps. I know there are more profession ways to do it. That fuel pump is off of a junkyard super duty.
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