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Problem refilling coolant--could this damage something?
'77 F150 with the 300 six. Just had a weird coolant issue and wanted to check in. I've had my cooling system apart (on this truck and others) a few times and never had any trouble refilling it. Always the same process--refill coolant, start engine with rad cap off, top off once the thermostat opens. Easy. Today I replaced the heater core and refilled it again. This time when the thermostat opened there's a big blast of steam out of the radiator and the coolant vanishes. I had to put over a half gallon in to bring it back up to the visible level in the radiator. Now it seems to be fine and everything's working correctly.
I'm assuming there was a giant air bubble in the block and it boiled what coolant was in there. Any chance I damaged the head? Never had this happen before. Ambient temperature was around freezing. Going ahead if I have to do this again, should I try to bleed the block by popping the heater hose off the thermostat housing?
I doubt that you damaged the head. Hopefully, it will be quite a while before the heater core will need to be changed again, but you could try the bleeding process next time to make it a bit more gentle.
Some thermostats have a bleed hole to vent the air trapped behind them. If you installed a new one, it may not have had a vent or you may have put it down instead of up. I bought a vacuum filler a couple of years ago, it pulls a vacuum on the system then uses that to pull coolant from a 5 gallon bucket. No more wondering if there is trapped air and no more coolant burped into the fan and being sprayed all over the engine.
I've never had much trouble with the old stuff, when we started going to transverse engine with electric fans a lot of cars had issues filling so we got in the habit of poking a hole in the thermostat with an ice pick on the t-stats that didn't have there own vent. If your's wants to be stubborn poking a bleed hole won't hurt a thing. As for your head, I can honestly say I have never had a 240 or 300 with a warped head in my entire life so they must be pretty strong. I owned a radiator shop for 20 years.
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