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New Engine, still rough

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Old Sep 4, 2021 | 09:17 PM
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New Engine, still rough

Hello, I have a 92 F-150 with 320k miles, I just dropped a new engine in it because the original from the factory 5.0, lost compression on 4 cylinders, at the time with the old engine I was chasing an extremely rough idle, and frequent stalling, I resorted to throwing parts at it, then several cylinders lost compression. I said screw it, and bought a 0 mile rebuilt motor and dropped it in, the only issue is that it seems the new engine has inherited old tricks, it's still running rough. No stalling this time, but it definitely wants to during cold starts, the high idle kicks on very slowly, whereas before it would kick right up to 1100 and stay there until it was happy. I've gone through the checklist, spark plugs, fuel injectors, fuel pressure, fuel rails, map sensor, computer capacitors, I simply don't know what to test and probe, because I'm not trying to kill my new engine. Any advice at all would be appreciated.
 
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Old Sep 5, 2021 | 06:26 AM
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What, if any, fault codes did you get before throwing parts at it? Did you get a code for the MAP sensor and if not why did you replace it? What lead you to replacing the capacitors? There have been threads here where replacing the capacitors did not help. The computer was still the problem. What fuel pressure reading do you get with the vacuum hose connected /disconnected? Finally, I assume you are using the old 302 firing order? Is that correct for the new engine or was a 302HO/ 351W firing order camshaft used in the rebuild?
 
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Old Sep 5, 2021 | 06:41 AM
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Originally Posted by My4Fordtrucks
What, if any, fault codes did you get before throwing parts at it? Did you get a code for the MAP sensor and if not why did you replace it? What lead you to replacing the capacitors? There have been threads here where replacing the capacitors did not help. The computer was still the problem. What fuel pressure reading do you get with the vacuum hose connected /disconnected? Finally, I assume you are using the old 302 firing order? Is that correct for the new engine or was a 302HO/ 351W firing order camshaft used in the rebuild?
There weren't any codes, it was always Triple 1's, I replaced the map sensor because it was suggested that after replacing the engine the only things that could still be wrong are computer and MAP sensor, I replaced the capacitors because I inspected them and they had all burst and two of them corroded off the board, and who knows what the fuel pressure is every gauge I hook up to the test port reads 0 psi, the truck runs so there can't be 0 psi of fuel pressure. I can only assume this is the correct firing order because in my experience the HO firing order runs so poorly in a non HO engine it would be obvious.
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Old Sep 5, 2021 | 10:02 AM
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What are the specifications of the camshaft in this engine? It may not be factory Speed Density compatible.
 
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Old Sep 5, 2021 | 12:10 PM
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Originally Posted by rla2005
What are the specifications of the camshaft in this engine? It may not be factory Speed Density compatible.
To my knowledge it's the stock camshaft.
 
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Old Sep 5, 2021 | 02:04 PM
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Stock cam for a carb'ed engine or EFI? More details of this rebuilt engine are needed in order to help you figure out the issue.
 
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Old Sep 5, 2021 | 05:28 PM
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Originally Posted by rla2005
Stock cam for a carb'ed engine or EFI? More details of this rebuilt engine are needed in order to help you figure out the issue.
To my knowledge it's the camshaft for an EFI engine
 
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Old Sep 5, 2021 | 06:53 PM
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Assuming that is the case then verify the firing order is correct.
 
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Old Sep 6, 2021 | 06:31 PM
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Originally Posted by rla2005
Assuming that is the case then verify the firing order is correct.
Verified, it is correct for the regular 5.0 efi 1 5 4 2 6 3 7 8
On an unrelated note how badly would an engine run without the properly calibrated computer, you know how these trucks have calibration codes, if a 92 computer was running a 94 engine would it run poorly?
 

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Old Sep 7, 2021 | 07:46 PM
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Originally Posted by JohnHenryf150
Verified, it is correct for the regular 5.0 efi 1 5 4 2 6 3 7 8
1993 and earlier EFI trucks use the 1 5 4 2 6 3 7 8 firing order. 1994 and later (w/roller cam) use 1-3-7-2-6-5-4-8. Verify the plug wires are properly routed away from each other as well: https://www.supermotors.net/registry/media/470416_1



Originally Posted by JohnHenryf150
On an unrelated note how badly would an engine run without the properly calibrated computer, you know how these trucks have calibration codes, if a 92 computer was running a 94 engine would it run poorly?
A 1992 5L truck computer will run a stock 1994 5L spec'ed truck engine just fine.
 
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Old Sep 7, 2021 | 07:51 PM
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Originally Posted by rla2005
1993 and earlier EFI trucks use the 1 5 4 2 6 3 7 8 firing order. 1994 and later (w/roller cam) use 1-3-7-2-6-5-4-8. Verify the plug wires are properly routed away from each other as well: https://www.supermotors.net/registry/media/470416_1





A 1992 5L truck computer will run a stock 1994 5L spec'ed truck engine just fine.
The wires are routed properly.
 
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Old Sep 13, 2021 | 11:01 PM
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I checked vacuum, compression, spark gap, and the contacts on the distributor, everything was find and in spec, I don't know what the heck is causing it to run like this.
 
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Old Sep 14, 2021 | 04:10 AM
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You might be back to what camshaft was used.
 
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Old Sep 14, 2021 | 08:57 AM
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As the new engine inherited similar problems to the old and the truck has 320k miles on it I'd look to some other basics. Just because of age I would change the ICM module for sure and potentially the distributor (simpler than changing the CPS inside it). I'm also assuming (bad word) you've done all the regular cleaning - TB, EGR, ISCV etc. Re-check/reset the timing.
 
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Old Sep 14, 2021 | 09:07 AM
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Originally Posted by Gee150
As the new engine inherited similar problems to the old and the truck has 320k miles on it I'd look to some other basics. Just because of age I would change the ICM module for sure and potentially the distributor (simpler than changing the CPS inside it). I'm also assuming (bad word) you've done all the regular cleaning - TB, EGR, ISCV etc. Re-check/reset the timing.
The ICM is the Ignition Control Module right? I just want to make sure Im reading this right.
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