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I'd like to get some expert opinions here. My starter spring just broke. Well, I'm 95% certain that it broke, I haven't pulled the starter yet. This is the third time I've had that happen. The last time it happened was less that a year ago, and I haven't put that many miles on since then. After the last replacement, I figured out I am missing the mounting bracket that bolts the starter to the oil pan. I ordered one, and it's been sitting on my workbench waiting for me to get around to it. I guess I'll be getting that installed when I put the new spring on. Is there anything else that could be causing these to break? The truck is running 12v, and I know that makes the starter spin faster/harder. Could that be part of the problem?
I would say that is the problem. I drove my F1 from '77 to around '82 like that and though I don't remember the starter spring it sure ate up a couple of flywheel gears! Have your starter rewired to 12 volt.
Brian
15 yrs ago, after repeated starter issues (on both 6v and 12v), I sprung for one of these: https://www.qualitypowerauto.com/ite...-Flatheads.htm
Not a single problem since, and it puts a lot less stress on the battery, since they draw less than half as much current. They also come into the ring gear from the front, so no hang-ups. They weigh a third of what the stock starters do.
I opted to go this route - modern bendix with internal spring. They sell these complete, but 15 years ago you could buy just the bendix. I had a local shop rewire my starter to 12V.
An alternative if any of you are keeping the original bendix with exposed spring. If you pay attention to where it breaks, it is always at a rough spot in the spring.
Disassemble the bendix and go over the spring with a small round file (chain saw sharpening file) and smooth out any imperfections or sharp edges you see. It will last much longer.
fwiw: I used to build muzzle-loading rifles and the flat springs in the lock have the same problems as our bendix springs.