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Old Jan 17, 2021 | 06:01 PM
  #31  
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Originally Posted by GregA
Eeek, not prepared to tackle that right now. Maybe in the Spring.
It sounds worse than it is. I did it in about 3 hours. Well worth the effort. Just get the wiring adapters from riff raff. Way easier than hacking up your factory wiring
 
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Old Jan 17, 2021 | 06:37 PM
  #32  
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Thanks, I've added it to the to-do list. But with daytime temps hovering at freezing here in CT (on the good days) it's not a January project.

In the meantime, I did buy some of those LED retro-fits; they installed OK. Light is whiter than before and I'll see if any oncoming traffic complains (I could run high beams all the time before).
 
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Old Jan 18, 2021 | 08:10 AM
  #33  
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Originally Posted by GregA
Thanks, I've added it to the to-do list. But with daytime temps hovering at freezing here in CT (on the good days) it's not a January project.

In the meantime, I did buy some of those LED retro-fits; they installed OK. Light is whiter than before and I'll see if any oncoming traffic complains (I could run high beams all the time before).
The process involves cutting the old header to fit the new lights. The other option is buy a new header for < $75 https://www.discountbodyparts.com/ca...5197&gclsrc=ds and it becomes just nuts and bolts. No time saved, cleaner install. I cut my old header, buddy of mine bought the new header.

the other option is https://www.carparts.com/details/For...c=ds&gclsrc=ds
 
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Old Jan 18, 2021 | 05:49 PM
  #34  
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That's an interesting option...and I'm better with nuts 'n bolts than with a Sawzall...

Anything more intense than removing headlights, grill, associated stuff up front? Bumper?

I presume it comes in primer and would need some kind of finish to keep fron rusting?

And does the 2005 design get rid of those damnable headlight clips?
 
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Old Jan 18, 2021 | 07:08 PM
  #35  
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Saws all won't work well. Angle head grinder or a die grinder with a wafer wheel. They're fiberglass... will not rust. Paint to match. or just black
 
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Old Jan 18, 2021 | 07:34 PM
  #36  
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Oh, it's all Fiberglas? Then that's easy to cut away. I was under the impression it was steel I had to cut away.

I can do that. Any good how-to links? The only one I've been able to find doesn't offer much detail. Maybe I can stick the nose of the Ex into the garage and put some tarps around the back to block out Old Man Winter.
 
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Old Jan 19, 2021 | 06:41 AM
  #37  
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Expect a lot of dust from the resin when you cut. Once you cut the header panel, the old headlight assemblies will not fit... so follow instructions. I prefer wafer wheels and a die grinder. Use an indelible marker to lay it out.
 
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Old Jan 19, 2021 | 07:11 AM
  #38  
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I used an oscillating saw to cut mine with a fine tool wood blade.
 
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Old Jan 19, 2021 | 07:19 AM
  #39  
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Yeah, found a few YouTubes last night*. Doesn't look like a hateful job at all. Quite easy, actually.

Still not a freezing-weather job, but I can start collecting parts. The good part is that my headlights are already relayed, in a prior attempt to get better light output from the '01s. And I'll solder/heatshrink in the correct plugs, so no adapter needed.

Are OE that much better than, say, HeadLightDepot? Looks like OE are $100/side from White Bear Lake Ford, whereas the aftermarket are roughly half that. But aftermarket, and all that that implies.

Good mod.

*A couple of them with guys cutting and saying, "Oops, I wasn't supposed to do that." I chuckled.
 
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Old Jan 19, 2021 | 07:29 AM
  #40  
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I found a set of used oem take offs that still looked nice and clear on Craigslist and they came with the riff raff conversion adapters for $90. Maybe try a junkyard?
 
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Old Jan 19, 2021 | 09:09 AM
  #41  
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For future reference on anyone else looking for info:

Template for cutting: https://www.powerstroke.org/threads/...cutting.24567/

Video where guy cuts where he's not supposed to and "fixes" it with tye-wraps, but it's worth scrolling through for the basic procedure:

I'll post source and part numbers for whichever one I get, once I decide.
 
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Old Jan 21, 2021 | 06:01 AM
  #42  
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I thought it was much easier to replace the header with the new style, only cutting across the bottom, so it would clear the older bumper. That's what I did, and have had no issues at all. Everything lines up, and the newer headlights fit like they are supposed to. I was also able to adapt a new 99-01 grill to the newer header support.
Just a suggestion.















 
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Old Feb 13, 2021 | 08:05 PM
  #43  
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Originally Posted by Flyboy1100


i really like honda rc-2201 relays, they are cheap and last forever and you can usually get them with the pigtails on them.


been using this for over 15yrs, but i have done it enough times that I don’t need it anymore
Daniel Stern Lighting Consultancy and Supply




Low beams.....
Flyboy, thank you for this post. Huge help!

I can't find the relays with pigtails, any ideas where you normally get them?

Thanks
 
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Old Feb 13, 2021 | 09:41 PM
  #44  
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Originally Posted by TomFL
Flyboy, thank you for this post. Huge help!

I can't find the relays with pigtails, any ideas where you normally get them?

Thanks
ebay for the honda ones. Rc-2201

you can buy them from digi-key too.
 
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Old Feb 25, 2021 | 08:09 PM
  #45  
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Originally Posted by Flyboy1100
ebay for the honda ones. Rc-2201

you can buy them from digi-key too.

Flyboy1100, looks like I'm striking out with Britebox and my order isn't going to make it in time for my trip. Gonna try to wire up a harness last-minute this weekend but I'm thinking I should upgrade the male light harness at the bulb, no? Did you just run heavier wire to the stock light socket or did you go with a quality aftermarket 9007 connector? I'm not seeing any online that I feel would be quality versions of them. If you upgraded them can you share a link? Thanks
 
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