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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Electrical problems with 86

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Old Jan 1, 2021 | 05:35 PM
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Electrical problems with 86

I'm having some trouble with my 86. I got it used not running, so I'm starting with no background info.

Apparent Problems
Crank no start,
the dash seems to be dead as well.

What I've found
-EEC and Fuel Pump relays are tripping, but fuel pumps aren't running.
-Inertia switch has been bypassed
-fuses seem to be good, but I haven't found a good fuse box diagram.
-fuel tank appears to be new

Any input is appreciated. Getting the fuel pumps going is main objective
 
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Old Jan 1, 2021 | 06:04 PM
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Found an alarm system. Way too many wires....

I'll work on taking it out. They always cause more problems than they solve in my experience. And I don't want it anyway
 
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Old Jan 1, 2021 | 07:50 PM
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That would be a start LOL

Do you know if it is a fuel issue or spark issue?
Pour a little gas down carb or spray starting fluid and see if it will light off and run a little.
This will tell you how to go but you may know as the pumps may not be running.
Dave ----
 
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Old Jan 1, 2021 | 08:51 PM
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I am assuming this is a fuel injected 302 equipped truck? If you need any more help after you get the alarm system out we will need to know that.
 
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Old Jan 3, 2021 | 12:01 PM
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Yes it's a EFI 302.

I found this plug under the dash, right by the ECM.
Wires are Red. Tan/ green stripe. Black/ green stripe.

I can't find it on my chilton book wiring diagram.

Red is hot with key
I think tan/green goes out to the FPR under the hood, and I think black/green is ground.

Does a 3 pin relay go there?

There's not a plug for it under the dash that I can see.
 
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Old Jan 3, 2021 | 01:43 PM
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FWIW, here's my 86 F150 302EFI, Is that the same connector ? mine just hangs there.

 
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Old Jan 3, 2021 | 01:45 PM
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1986 EVTM - Gary's Garagemahal (the Bullnose bible)

That may help too. You can find different years on that site.
 
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Old Jan 3, 2021 | 01:55 PM
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I unplugged the ECM and cleaned the plug. Plugged it back in tightly. Now I had power TO the fuel pump relay but not coming out of it. (What is the tan/green wire that goes from the relay to the ECM? It's not marked in my book)

The relay and connector were questionable at best, So I wired in a new relay and plug.

Now my fuel pumps are running. And I have a major fuel leak underneath
 
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Old Jan 3, 2021 | 07:01 PM
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Here is your fuel pump relay. You can see the red, tan/lightgreen and the other wiring. The ECM grounds the tan/lightgreen to turn the relay on.

 
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Old Jan 3, 2021 | 07:04 PM
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I have a suspicion that C195 is the mystery connector you were wondering about. It says it was used during vehicle assembly only.

 
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Old Jan 3, 2021 | 08:04 PM
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Originally Posted by Franklin2
Here is your fuel pump relay. You can see the red, tan/lightgreen and the other wiring. The ECM grounds the tan/lightgreen to turn the relay on.

Hey thanks frank!

So this is what I did to wire up the new relay.
Yellow is power in
Pink/black is power out to the pump.
Red is trip power from the ECM/switch.
I grounded the relay to the fender, since I wasn't sure what the tan/green wire did, and didn't want to risk damaging the ECM.

So, I can ground the relay to the tan/green and it will work properly?
 
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Old Jan 4, 2021 | 05:35 PM
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It just occurred to me, is there a fuse for the fuel pump circuit?

If not, I'll add one. 30 amps would be about right, right? Maybe 25?
 
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Old Jan 4, 2021 | 07:30 PM
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If you look in the diagram above, there is a fusible link that feeds the yellow wire. Fusible link "S". I would not fuse it and have nuisance fuse blowing leaving you stranded.

The red wire is powered from the ECM power which turns on and off with the keyswitch. So the relay coil has power anytime the key is on. Yes, the tan/lightgreen is the ground for the relay coil. When the ECM grounds the tan/green wire, it turns the relay on and the relay then sends power to the pump. It's the ECM which powers the pumps for a few seconds when you first turn the key. The ECM will also turn the pumps off if the ECM does not see any signals from the distributor. When this happens it assumes the engine has stopped and it turns the pumps off.
 
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Old Jan 4, 2021 | 07:35 PM
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Ok, thank you for explaining that. Makes perfect sense but this is my first time really getting into a bullnose so their systems are new to me.

I'll ground the relay back to the ECM so that everything is doing what it should when it should.
 
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