Notices
Computer Chips & Tuners  

Chip contact problem

Thread Tools
 
Search this Thread
 
Old Oct 23, 2003 | 11:15 PM
  #1  
eckart's Avatar
eckart
Thread Starter
|
Elder User
Joined: Dec 2001
Posts: 582
Likes: 5
From: Kelowna B.C.
Chip contact problem

When I installed my 60hp superchip I pulled the computer and took it apart and cleaned the board where the chip plugs in with a brillow pad (plastic steel wool) Lost contact in the bush lastweekend, tach hit 500rpm with the motor off key on and the wait to start didn't come on. I pulled the chip and everything was fine. I pulled the computer apart last night and cleaned up the conector one more time put the chip back in and put it back together. Just as the truck was coming up to temp today going down the hill to town it died and the tach flutterd around 500rpm. Pulled the computer on the side of the road and pulled the chip. Its running fine with out the chip, but it sure is alot nicer to drive with it. What am I doing wrong? Could the chip itself be the problem. Is there something I should be putting on the conection? Thanks for any help
Eckart
 
Reply
Old Oct 23, 2003 | 11:26 PM
  #2  
FTE Ken's Avatar
FTE Ken
Post Fiend
25 Year Member
Joined: Jan 1997
Posts: 23,165
Likes: 18
From: Enjoying the real world.
Secure the chip with duct tape. If that doesn't work, run a thin bead of solder on each pin on one side of the PCM to increase the contact pressure.
 
Reply
Old Oct 23, 2003 | 11:36 PM
  #3  
eckart's Avatar
eckart
Thread Starter
|
Elder User
Joined: Dec 2001
Posts: 582
Likes: 5
From: Kelowna B.C.
I have been holding it inplace with nothing but the finest in camo duct tape. I'll try the solder. Once the chip is on the computer I have a hell of a time getting the sleave its in bolted back to the truck. Could it be squeezing it to hard? Thanks for the help. Eckart
 
Reply
Old Oct 24, 2003 | 09:30 PM
  #4  
FTE Ken's Avatar
FTE Ken
Post Fiend
25 Year Member
Joined: Jan 1997
Posts: 23,165
Likes: 18
From: Enjoying the real world.
The problem with fitting is the Superchips module. It sticks out too far in many applications and there's not much that can be done about it.
 
Reply
Old Oct 24, 2003 | 10:10 PM
  #5  
Dan Q's Avatar
Dan Q
Senior User
Joined: Sep 2003
Posts: 150
Likes: 0
From: NC
I'm not sure what your PCM looks like or where your chip plugs in, but when I installed my chip on my 4.6 Thunderbird, the instructions specified to sand the contacts on the PCM side until all the sealant was off and the metal was rough.

Maybe you could do the same thing? Not sure if steel wool would cut through everything I took off with the sand paper.

Hope you get it sorted out.

Dan Q
 
Reply
Old Oct 28, 2003 | 11:03 AM
  #6  
milchuck's Avatar
milchuck
New User
Joined: Jul 2003
Posts: 5
Likes: 0
Hey Eckart, I was having the exact same problem with a SuperChip module on my 2003 F-150 Lariat...it died on me three times traveling at highway speeds. When it happened the first time, I checked to ensure my chip was still fully seated (and firmly taped in place) and then emailed SuperChips and they told me they had never heard of this problem and so I chalked it up as an anomaly. When it happened two more times (the same day), I contacted my distributor who told me there was an "inherent problem" with SuperChips modules due to the F-150 ecu bracket coming into contact with the SuperChip when installed. After I expressed my displeasure about finding this out now instead of before the purchase, I emailed SuperChips two more times with what I found out about a potential safety/ manufacturer problem with their chip. Well, they ignored my emails...so much for them standing behind their products. I did manage to go back through my distributor and get an RMA for my chip with store credit.
 
Reply
Old Oct 28, 2003 | 11:36 AM
  #7  
tankhead's Avatar
tankhead
Elder User
Joined: Oct 2002
Posts: 873
Likes: 0
From: Roswell USA
Eckart,
I had the same thing happen when I put my chip in. I had a Jet chip before and I had cleaned the jumper so much I wore down the connection. Look on the legs of the jumper. Each one should be silver. If see a copper color on any of them you will need to drop some solder on em. Best of luck.
 
Reply
Old Oct 28, 2003 | 12:37 PM
  #8  
Busa01's Avatar
Busa01
Postmaster
Joined: Sep 2003
Posts: 2,887
Likes: 0
From: Florida
I sanded mine down right to the copper, because that's what Jet told me to do on the phone. I no longer run the jet chip and now have the Diablo. The diablo works great and have had no problems.

One thing I did do though, and this will help, take a pair of needle nose pliers and bend back the metal lip on the computer mounting bracket, just where the chip sticks out, because this metal lip will press up against your chip. I did this for the jet chip because it stuck out so far. However, the diablo fits nicely inside and doesn't come in contact with anything.

Try bending that metal lip back.

Tom
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 28, 2003 | 01:08 PM
  #9  
shorebird's Avatar
shorebird
Hotshot
Joined: Feb 2003
Posts: 11,537
Likes: 27
From: Long Beach, Ms.
Brillo Pads? Steel wool? NEVER! When working with eproms (chips) don't use anything that can possibly short out a circuit. Get some contact cleaner or use the eraser from a pencil. If some of the steel fibers were to break off and get into the equiptment it could mean the end.
 
Reply
Old Oct 28, 2003 | 01:11 PM
  #10  
Busa01's Avatar
Busa01
Postmaster
Joined: Sep 2003
Posts: 2,887
Likes: 0
From: Florida
Shorebird,

The Brillo type pads that come with these kits are plastic.

Tom
 
Reply
Old Nov 9, 2003 | 03:51 PM
  #11  
eckart's Avatar
eckart
Thread Starter
|
Elder User
Joined: Dec 2001
Posts: 582
Likes: 5
From: Kelowna B.C.
I soliderd each contact and scraped them flat but slightly raised and put the the chip back in. Two days later it stalled crossing an intersection and would restart and die with the tach fluttering That was strike 3 the heck with the chip. Don't want it if I can't trust the truck with it, or it dies at the wrong time and I cause an acident. Oh well, but the truck sure did have alot of get up and go with it. Thats life. As for brilow pads they are plastic ...they scrub like steel wool but made of plastic.
Eckart
 
Reply
Old Nov 9, 2003 | 04:15 PM
  #12  
milchuck's Avatar
milchuck
New User
Joined: Jul 2003
Posts: 5
Likes: 0
Eckart,

You should go back to your distributor and make them at least give you store credit for the thing. As I said in my earlier post, there's a problem with these chips that SuperChips and their distributors are all too aware of . I swore I would never give SuperChips another dime of my money due to their crappy customer service (my own opinion) but I had heard alot of good things about their Microtuner 1715 so I got one. To their credit, installation was a snap and I haven't had any problems since.

----------------------------
2003 F-150 Lariat XLT 4X2
5.4L auto
Flowmaster 3" exhaust
AirForce One air intake
 
Reply
Old Nov 10, 2003 | 08:49 AM
  #13  
Busa01's Avatar
Busa01
Postmaster
Joined: Sep 2003
Posts: 2,887
Likes: 0
From: Florida
Yeah,

I don't see whey they wouldnt trade your chip for a tuner and charge you the difference.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TheOtherBubba
1994.5 - 1997 7.3L Power Stroke Diesel
2
Feb 4, 2016 05:43 PM
bleeds blue
1999 - 2003 7.3L Power Stroke Diesel
9
Feb 17, 2015 01:09 PM
Easytime
1999 - 2016 Super Duty
1
Sep 16, 2014 01:05 AM
Green-Monster
1999 - 2003 7.3L Power Stroke Diesel
19
Apr 28, 2014 08:52 PM
Davepomrenke
1999 - 2003 7.3L Power Stroke Diesel
22
Jun 7, 2013 05:44 AM




All times are GMT -5. The time now is 12:43 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE