Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Quick Injector Question: Do I have a Problem?

Thread Tools
 
Search this Thread
 
Old Jul 14, 2020 | 07:21 AM
  #1  
dmmccarter's Avatar
dmmccarter
Thread Starter
|
Mountain Pass
Joined: Apr 2020
Posts: 183
Likes: 4
From: Little Chute, WI
Quick Injector Question: Do I have a Problem?

I'm getting ready to install my injectors and found some Nick's and scratches on one of the bodies.









Will I have some trouble here?
 
Reply
Old Jul 14, 2020 | 07:32 AM
  #2  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,832
Likes: 3,119
From: Jersey Shore
IMO, most are in an area that will not be an issue. I would be concerned with those in the O-ring channel, as under compression in the installed position something like that has the potential to cut or ***** into the O-ring itself, which could initiate a split.

If I didn't want to send it back, I'd dress it with jewelers or small files after removing the O-ring.





 
Reply
Old Jul 14, 2020 | 07:41 AM
  #3  
dmmccarter's Avatar
dmmccarter
Thread Starter
|
Mountain Pass
Joined: Apr 2020
Posts: 183
Likes: 4
From: Little Chute, WI
Thank you! I'll get a set of files.

 
Reply
Old Jul 14, 2020 | 07:43 AM
  #4  
dmmccarter's Avatar
dmmccarter
Thread Starter
|
Mountain Pass
Joined: Apr 2020
Posts: 183
Likes: 4
From: Little Chute, WI
When taking out my old engine's set of injectors I noticed a lot of gel at the bottom.


Is this normal?
 
Reply
Old Jul 14, 2020 | 08:00 AM
  #5  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,832
Likes: 3,119
From: Jersey Shore
No, they are typically dry in that area.
 
Reply
Old Jul 14, 2020 | 08:34 PM
  #6  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Originally Posted by dmmccarter
When taking out my old engine's set of injectors I noticed a lot of gel at the bottom.


Is this normal?
Was that injector ever replaced? I wonder if the mechanic for whatever reason loaded it up with grease upon install? There's no reason for that. A little clean motor oil on the O-rings is all you need.
 
Reply
Old Jul 15, 2020 | 10:23 AM
  #7  
dmmccarter's Avatar
dmmccarter
Thread Starter
|
Mountain Pass
Joined: Apr 2020
Posts: 183
Likes: 4
From: Little Chute, WI
Originally Posted by 87crewdually
Was that injector ever replaced? I wonder if the mechanic for whatever reason loaded it up with grease upon install? There's no reason for that. A little clean motor oil on the O-rings is all you need.
I am the 3rd owner. The person I bought it from said he had all 8 replaced and they are all remans so that much I can believe.
5 out of 8 injectors all had this jelly like material and had their seals intact. The other three, all on the drivers side, had their seals smashed and deformed with one injector (#6) with partially obstructed screens.


Drivers side bank

Passenger side bank

Looks legit /s

I'm sure this didn't hurt anything /s
 
Reply
Old Jul 15, 2020 | 10:33 AM
  #8  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,832
Likes: 3,119
From: Jersey Shore
Man, that sort of looks like they put silicone sealer around the O-ring to better seal it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jul 15, 2020 | 10:38 AM
  #9  
dmmccarter's Avatar
dmmccarter
Thread Starter
|
Mountain Pass
Joined: Apr 2020
Posts: 183
Likes: 4
From: Little Chute, WI
I'm so glad I chose to get a new long block instead of just studs, o-ring heads and new injectors. I found the remains of 4 zip ties in the oil pickup tube screen...

 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jacob_powerhouse
1994.5 - 1997 7.3L Power Stroke Diesel
8
Jan 19, 2020 09:10 AM
Pistol7.3
1999 - 2003 7.3L Power Stroke Diesel
29
Sep 18, 2017 10:23 PM
Yahiko
6.0L Power Stroke Diesel
10
Jul 4, 2014 06:54 PM
RacinNdrummin
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
35
Nov 20, 2012 12:59 AM
CAPTAIN DIESEL
1999 - 2003 7.3L Power Stroke Diesel
3
Sep 30, 2011 05:57 PM




All times are GMT -5. The time now is 08:37 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE