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Fan blower speed issues

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Old Jul 3, 2020 | 02:25 PM
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Fan blower speed issues

94 f350 idi turbo, cclb 4x4
I'm having issues with my fan speed/blower controller. Reading through searched posts, I originally diagnosed the problem as a failed blower motor resistor. Only blew air on high (4 of 4 speed), no air movement on settings 1-3. Replaced resistor and good for last two months. It has now failed once again.
Another failed resistor? All grounds cleaned and secure. Just a bad new resistor? Dont want to just throw money at it, the last resistor was nearly $30. Any one brand/supplier better than others?? TIA
 
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Old Jul 3, 2020 | 02:35 PM
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Originally Posted by fishsqueezer
Just a bad new resistor? Dont want to just throw money at it, the last resistor was nearly $30. Any one brand/supplier better than others?? TIA
Yes? Take it out, look at it and test it if not visibly bad.
 
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Old Jul 3, 2020 | 05:16 PM
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Waiting for cooler evening to test

Visibly bad, in that all of the resistor coils will have a visible break in them? Test each one for continuity?
 
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Old Jul 3, 2020 | 06:41 PM
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Thx for the help Solved

Answered my own question. Moved the truck to a nice shady spot (nearby Autozone parking lot has some amazing shade!), removed the resistor and found an obvious break in 2 resistor coils and failed continuity on the third. Purchased the correct, according to Ford mech on phone, 300*F resistor and installed new one. 4 speeds again!
 
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Old Jul 4, 2020 | 04:39 PM
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Originally Posted by fishsqueezer
Answered my own question. Moved the truck to a nice shady spot (nearby Autozone parking lot has some amazing shade!), removed the resistor and found an obvious break in 2 resistor coils and failed continuity on the third. Purchased the correct, according to Ford mech on phone, 300*F resistor and installed new one. 4 speeds again!
There is a reason why they are installed in the HVAC box ..... air flow to keep it cool. I wonder if you have low air flow to this resister?

I know on the 80 - 86 trucks leaves & sticks come in thru the cowl and stack up on this HOT resistor and start a fire and once going is vary hard to put out as the fire is inside the HVAC box.
Again on the 80 - 86 trucks pull the blower motor and reach inside and you can pull out hand fulls of crap.
I also took shop air, 175 PSI, and blew it clean. Some dirt did come up the vents inside but small price to pay not to have a camp fire inside the truck.
Dave ----
 
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