Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

Is this rust repairable?

Thread Tools
 
Search this Thread
 
Old May 11, 2020 | 04:59 PM
  #1  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
Is this rust repairable?

deleted....
 
Reply
Old May 12, 2020 | 05:31 AM
  #2  
rvpuller's Avatar
rvpuller
Moderator
Veteran: Coast Guard
20 Year Member
Photogenic
Photoriffic
Joined: May 2004
Posts: 6,516
Likes: 910
From: Home Base Nebraska
Club FTE Gold Member
That's some major rust damage and it would be a expensive fix at a body shop. I would just clean it up and seal the leak with some silicon.

Denny
 
Reply
Old May 12, 2020 | 09:19 AM
  #3  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Everything is repairable, it's just a matter of how much effort and cost you're willing to allow for.
 
Reply
Old May 12, 2020 | 10:10 AM
  #4  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
Can it be ground down, primered, and re-sealed? Or will it probably need new metal welded in?
 
Reply
Old May 12, 2020 | 11:04 AM
  #5  
rvpuller's Avatar
rvpuller
Moderator
Veteran: Coast Guard
20 Year Member
Photogenic
Photoriffic
Joined: May 2004
Posts: 6,516
Likes: 910
From: Home Base Nebraska
Club FTE Gold Member
I expanded the picture and it looks like it's rusted through the roof panel so it would need a new roof skin and if it's down in there to far the roof under structure as well plus a new windshield. Depends on what the truck is worth to you how far you want to go.

Denny
 
Reply
Old May 12, 2020 | 11:18 AM
  #6  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
Originally Posted by rvpuller
I expanded the picture and it looks like it's rusted through the roof panel so it would need a new roof skin and if it's down in there to far the roof under structure as well plus a new windshield. Depends on what the truck is worth to you how far you want to go.

Denny
Truck has lived a very hard life, had it gifted to me. 99 F350 7.3 4x4 dually. I just paid DMV fees, registration, and miscellaneous maintenance/parts. My plan was to use it as a work truck. Get it mechanically solid, fix the windshield rust, and have Maaco shoot some cheap red paint. However, I'm not sure how much it'll cost to repair the rust properly. I was thinking I'd just grind it off, but your thoughts sound much more expensive lol
 
Reply
Old May 12, 2020 | 12:26 PM
  #7  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
deleted...
 
Reply
Old May 12, 2020 | 03:55 PM
  #8  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
You would need the windshield pulled and then let the body shop fix it from there. Only proper way to do it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old May 12, 2020 | 04:30 PM
  #9  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
deleted....
 
Reply
Old May 12, 2020 | 09:01 PM
  #10  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
I agree with RVPULLER... its a 20 year old work truck..... I would get an electric wire brush and a good die grinder.. CLean out all the rust and crud and grind the paint back 1/2 inch onto the roof to good material... I think a good red ozide primer over the are would be the next step as a "base"......... your going to have a few holes... I would get some Silicon caulk ( can be black) and put one layer around the window and down in the holes to seal it up.. Let it set overnight and put another layer over the top .. spread it smooth on the top with a putty knife... It can be an inch wide, you dont care. .. get it sealed to the window and the roof panel.. everything in between gets filled....You can probably do that for $20.
 
Reply
Old May 12, 2020 | 09:39 PM
  #11  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
d.e.l.e.t.e.d
 
Reply
Old May 24, 2020 | 03:36 AM
  #12  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
Update: contemplating a trip down to Mexico to get the work done......
 
Reply
Old May 24, 2020 | 09:50 AM
  #13  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Originally Posted by Calidiesel73red
Update: contemplating a trip down to Mexico to get the work done......
Okay, why?
 
Reply
Old May 24, 2020 | 10:13 AM
  #14  
Calidiesel73red's Avatar
Calidiesel73red
Thread Starter
|
Senior User
Joined: Feb 2020
Posts: 105
Likes: 0
From: SoCal
Originally Posted by alloro
Okay, why?
I’m finding much cheaper prices than US body shops for bodywork and paint using equal or better materials. Got one quote around $2500 for a full truck repaint using PPG paint, including five hours of rust repair. Every shop around me wants to do the project using insurance, not cash. Getting quotes closer to $7000 for similar work. If I don’t end up doing the repair on my own, it makes financial sense to take a field trip over the border. But we will see.
 
Reply
Old May 24, 2020 | 10:17 AM
  #15  
F350 1990's Avatar
F350 1990
Fleet Mechanic
15 Year Member
Liked
Loved
Joined: Feb 2007
Posts: 1,652
Likes: 79
From: Mooresville, NC
I'd re-skin and do the pillars -- parts are readily available, you can do this yourself, and the aftermarket sheet metal should run around $300 or thereabouts.... better stuff (and cheaper) can be cut from vehicles in the junk yard............pull out the Blue Box (It's Milla Time) and watch the heat.............
 
Reply



All times are GMT -5. The time now is 08:03 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE