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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Big ol' Clunk in reverse

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Old Mar 19, 2020 | 06:59 AM
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Big ol' Clunk in reverse

How much rearend movement is normal when you shift into reverse? Mine seems to move quite a bit and makes an awful racket. Seems to me after going to park or neutral I get more than a quarter turn of the driveshaft. Going back into reverse I can watch the shaft load up before the gears clunk. This is all with no movement of the tires. As far as I know the rearend could be dry, I haven't touched it yet. I assume that much racket means she's not as healthy as I'd like her to be. It's a 9 inch rear and I can't remember the gearing off the top of my head, 2.75 or 3.25 something in that range, I'd have to crawl back under and check, haven't seen the pictures of the tag in awhile.
 
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Old Mar 19, 2020 | 10:08 AM
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Originally Posted by Kramercd
How much rearend movement is normal when you shift into reverse? Mine seems to move quite a bit and makes an awful racket. Seems to me after going to park or neutral I get more than a quarter turn of the driveshaft. Going back into reverse I can watch the shaft load up before the gears clunk. This is all with no movement of the tires. As far as I know the rearend could be dry, I haven't touched it yet. I assume that much racket means she's not as healthy as I'd like her to be. It's a 9 inch rear and I can't remember the gearing off the top of my head, 2.75 or 3.25 something in that range, I'd have to crawl back under and check, haven't seen the pictures of the tag in awhile.
​​​​​​90 degrees of driveline slop sounds exessive. You might as well pull the rear end filler plug and check the gear oil level since you haven't yet.
 
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Old Mar 19, 2020 | 10:22 AM
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I still haven't figured out what lube to put back in after I do, need to check the manual and try and translate that to modern, as I can't obviously drive it in good conscious knowing it's dry. I mean I can thinking it's dry, but that's different. No slop in the u-joints, so it's got to be in the rear gears, right?
 
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Old Mar 19, 2020 | 11:10 AM
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Originally Posted by Kramercd
I still haven't figured out what lube to put back in after I do, need to check the manual and try and translate that to modern, as I can't obviously drive it in good conscious knowing it's dry. I mean I can thinking it's dry, but that's different. No slop in the u-joints, so it's got to be in the rear gears, right?
With the transmission in neutral you're grabbing the driveline and can rotate it through 90 degrees at the rear end?
 
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Old Mar 19, 2020 | 11:54 AM
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I haven't tried it that way. I will though. I got to get out to the lean to and do an little tinkering on the engine before this big old storm blows through.
 
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Old Mar 19, 2020 | 12:03 PM
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Originally Posted by Kramercd
I haven't tried it that way. I will though. I got to get out to the lean to and do an little tinkering on the engine before this big old storm blows through.
I finished up my coffee and rotated my driveline, in neutral, at the rear end and estimate I have about 2 or 3 degrees of rotation which is the gear lash between the pinion and the ring gear. If you have 90 degrees I think you need a new rear end.

Mine has 400k miles on it. It's never been dry.
 
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Old Mar 19, 2020 | 12:11 PM
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I'll chug my redbull real quick and go check, before I ask a silly hypothetical.
 
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Old Mar 19, 2020 | 12:27 PM
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Looks like that way, I get about 3/8" travel measured on the perimeter of the... yoke? Doesn't seem as bad measured that way, but I can make it clunk by hand.
 
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Old Mar 19, 2020 | 01:48 PM
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Originally Posted by Kramercd
Looks like that way, I get about 3/8" travel measured on the perimeter of the... yoke? Doesn't seem as bad measured that way, but I can make it clunk by hand.
With automatic transmissions you ofter can hear the slop being taken up going from park throught R to D. Kind of normal to hear some noise. I have a manual so it's smoother...no clunking. I didn't try to make a clunk noise though. One thing comes to mind is that clunk might be louder with a diffy that's low on gear oil. More resonance. I'd check your level before driving if you can. Take the plug out slowly and if on the last thread or so if you see it seeping good you are probably full. Get a container to catch any if you take out the plug. Sometimes they get overfilled a bit. Then if low I'd top it off.
 
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Old Mar 19, 2020 | 02:22 PM
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I feel like the 9" rear doesn't have a drain plug, but haven't looked closely at it in awhile. I figure I'll drain and flush and refill it when I get the chance, that way I'll know it's got good fluid in it. Now, that clunk, it's more of a slam.
 
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Old Mar 19, 2020 | 02:26 PM
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If your idle speed is too high, it will aggravate the clunk noise. A little bit of play in these rearends is normal, these trucks are getting old and most were not babied all those years either.
 
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Old Mar 19, 2020 | 02:46 PM
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How does the idle speed come into play, and what do you figure a good idle speed is? Got it set to around 750 right now. What worries me is how much everything moves without the wheels moving, when I put it in reverse. Doesn't move near as much going into drive.
 
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Old Mar 19, 2020 | 03:10 PM
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When the idle speed is high, the torque converter transfers more of the engine power through the transmission. So when you put it in gear, you have to hold the brake down harder. More torque is being transmitted through the transmission, so it will turn a reasonable clunk into a bang in the rearend.

This is the main reason why I do not run full manifold vacuum on these trucks with automatic transmissions. It makes the idle speed too high when it's not in gear, and too low when it is in gear with a automatic.
 
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Old Mar 19, 2020 | 05:02 PM
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Originally Posted by Kramercd
I feel like the 9" rear doesn't have a drain plug, but haven't looked closely at it in awhile. I figure I'll drain and flush and refill it when I get the chance, that way I'll know it's got good fluid in it. Now, that clunk, it's more of a slam.
No drain plug. Only a fill plug. The level of gear oil should be even with the fill plug.

To drain it you remove the cover. I have the 10.25, but yours is similar. Be sure to get a gasket before you change the gear oil. I used one of those permanent gaskets where you don't use sealer and it's reusable.

I'm in agreement with Franklin...adjust your idle as low as is practical. You don't want it stalling on you either.
 
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Old Mar 19, 2020 | 05:11 PM
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No cover on the 9 inch. You more than likely have to suck it out. That is a lot of fun. That old gear oil is stinky stuff.

Once you get this thing going down the road, if the rearend is really noisy, I would plan on getting into it or swapping the whole thing out for a good one. If it's pretty quiet, I would live with a little play.
 
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