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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Big ol' Clunk in reverse

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Old Mar 19, 2020 | 07:28 PM
  #16  
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My Bronco clunks pretty good going into reverse. You should have felt it when I went into 4 lo the other day.

I recall something with the trans (valve body, maybe?) that goes weird and doesn’t feather the engine and trans engagement. My vagueness is proportional to my knowledge in this subject. The Bronco shifts smoothly into drive, but reverse is another story.

You do have to suck out the fluid unless you want to pull the chunk. It’s a sucky job, zero pun intended.
 
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Old Mar 19, 2020 | 07:29 PM
  #17  
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From: Caraway, AR
Originally Posted by Franklin2
When the idle speed is high, the torque converter transfers more of the engine power through the transmission. So when you put it in gear, you have to hold the brake down harder. More torque is being transmitted through the transmission, so it will turn a reasonable clunk into a bang in the rearend.

This is the main reason why I do not run full manifold vacuum on these trucks with automatic transmissions. It makes the idle speed too high when it's not in gear, and too low when it is in gear with a automatic.
Are you talking about vacuum advance, or just vacuum to the trans?

Originally Posted by BigBlue2
No drain plug. Only a fill plug. The level of gear oil should be even with the fill plug.

To drain it you remove the cover. I have the 10.25, but yours is similar. Be sure to get a gasket before you change the gear oil. I used one of those permanent gaskets where you don't use sealer and it's reusable.

I'm in agreement with Franklin...adjust your idle as low as is practical. You don't want it stalling on you either.
The fill plug sounds really obvious now that I've had a nap. I'll crack mine open next chance I get.

Originally Posted by Franklin2
No cover on the 9 inch. You more than likely have to suck it out. That is a lot of fun. That old gear oil is stinky stuff.

Once you get this thing going down the road, if the rearend is really noisy, I would plan on getting into it or swapping the whole thing out for a good one. If it's pretty quiet, I would live with a little play.
I was pretty sure it did have a cover, up until I read this, I still have a vague memory of tons of orange rtv hanging out from under the cover. And a big afirm on the gear oil, it's a very special smell. Got to witness the aftermath of a guy who burned up a ditch witch.
 
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Old Mar 19, 2020 | 07:31 PM
  #18  
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From: Caraway, AR
Originally Posted by packagerjr
My Bronco clunks pretty good going into reverse. You should have felt it when I went into 4 lo the other day.

I recall something with the trans (valve body, maybe?) that goes weird and doesn’t feather the engine and trans engagement. My vagueness is proportional to my knowledge in this subject. The Bronco shifts smoothly into drive, but reverse is another story.

You do have to suck out the fluid unless you want to pull the chunk. It’s a sucky job, zero pun intended.
Take back those horrible things you said about the valve body. I've already had issues putting mine back in, took awhile to figure out I just needed to put it back in again. Oh, never did update you guys. Seal still leaks. Going to need to sleeve it, it looks like. But they want way too much for that little guy and I'm not going to be in the mood for about 80,000 miles.
 
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Old Mar 19, 2020 | 09:52 PM
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Originally Posted by Franklin2
No cover on the 9 inch. You more than likely have to suck it out. That is a lot of fun. That old gear oil is stinky stuff.

Once you get this thing going down the road, if the rearend is really noisy, I would plan on getting into it or swapping the whole thing out for a good one. If it's pretty quiet, I would live with a little play.
l stand corrected...no cover on the 9 inch. I got out my manuals and did not see a fill plug either. All the other rear ends have removable covers and fill plugs. Not sure how you'd service the 9 inch.

I have to suck the gear oil out of my front Dana 50 diffy...there is a fill plug and you suck it out.

just seems there has to be a fill plug on the 9 inch...but can't verify that from here. Maybe you have to remove the carrier housing and bench fill it when servicing the diffy. Hopefully there is a filler plug. Otherwise I'm going to have to be permanently sorry for my pals that have the 9" rearend.
 
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Old Mar 19, 2020 | 10:10 PM
  #20  
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Guess you could remove a bolt in about the middle and pump it in there, I assume they are through holes. Still haven't crawled under the truck. I plan to back it under the lean to. But weather is nasty and the windshield leaks, still(added caulk twice, may have to cave and cut the window out and reset it).
 
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Old Mar 20, 2020 | 04:06 AM
  #21  
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Originally Posted by Kramercd
Guess you could remove a bolt in about the middle and pump it in there, I assume they are through holes. Still haven't crawled under the truck. I plan to back it under the lean to. But weather is nasty and the windshield leaks, still(added caulk twice, may have to cave and cut the window out and reset it).
Phew...the 9 inch does have a filler plug! So much for permanent sorrow. All you have to do is find it then. Somewhere in the case about mid depth.
 
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Old Mar 20, 2020 | 05:54 AM
  #22  
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I believe the fill plug on the 9 inch is on the front casting of the housing, like the 10.25.

On the vacuum thing, yes I meant the distributor vacuum, sorry about that.

If you do have a rear cover on your diff, then you have a 8.8 rearend.
 
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Old Mar 20, 2020 | 10:04 AM
  #23  
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Originally Posted by Franklin2
I believe the fill plug on the 9 inch is on the front casting of the housing, like the 10.25.

On the vacuum thing, yes I meant the distributor vacuum, sorry about that.

If you do have a rear cover on your diff, then you have a 8.8 rearend.
I think the 9 inch was discontinued in 87. The fill plug on the 10.25 is on the driver's side between the drive line and the axle.
 
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Old Mar 20, 2020 | 09:33 PM
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Fill plug on the 9" is on the driver's side of the center casting just in front of the studs that hold It to the axle housing.
 
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Old Mar 20, 2020 | 10:04 PM
  #25  
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I finally checked earlier today, there is a suspicious clump of mud in the area you described.
 
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Old Mar 23, 2020 | 08:03 AM
  #26  
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I had this issue on my 86 300 c6. I just don't think you can replicate actual driving conditions by twisting the driveshaft with your hands. (no offense). Since I did this In no order I can't tell which was the acutal fix, but he clunk stopped after.

1. Replaced drive shaft u-joints with Moog.
2. Replace trans fluid/filter
3. Adjusted transmission reverse band
4. Tuned idle right in at 650 rpm----What does your hood label spec?
5. Replaced transmission vacuum modulator
6. Adjust throttle kickdown lever
-Emphasis on #1 and #4.

If that doesn't work..change your diff fluid and motor/trans mounts.
If that doesn't work learn to live with it?

Here's my thread from the recent past: https://www.ford-trucks.com/forums/1...violently.html
 
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Old Mar 23, 2020 | 03:54 PM
  #27  
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There's no play in my u joints, plan on replacing them still, but later. Curb idle is 550, think I'm sitting closer to 500 actually.
 
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Old Mar 23, 2020 | 03:57 PM
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You could try reverse band and modulator
 
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Old Mar 23, 2020 | 04:09 PM
  #29  
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I haven't checked the modulator yet. I have been meaning to for a while, thought I did. But as far as I know all I have done is replaced the vacuum line to it.
 
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Old Mar 23, 2020 | 06:28 PM
  #30  
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Finally scrapped all the dried mud from around the fill plug and cleaned it really good before removing it. She's full, got an amber color to it a little more tan than fresh motor oil and smells just like gear oil. No smell of burned oil. Maybe a touch on the thin side, but looks good to me.
 
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