Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

E40D Pump Swap Question. Need Some Advice.

Thread Tools
 
Search this Thread
 
Old Jan 4, 2020 | 03:30 PM
  #1  
OneFifty94's Avatar
OneFifty94
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Joined: Nov 2019
Posts: 136
Likes: 17
E40D Pump Swap Question. Need Some Advice.

Rebuilding my 94. I'm making good progress.
I have the trans out. E40D.
It was rebuilt. The guts were anyway. I can tell it was opened. Has a brand new TC etc Guy I bought the truck from had a receipt from trans shop for 2600 for a rebuild less than 2 years ago.
That being said, I know I had trans fluid coming from bell housing before I ripped it apart. I also opened up the trans pan and replaced the solenoid pack as I was getting codes of bad power supply to the TCC solenoid. It was not replaced with the rebuild. This solved the issue fully of my truck stalling when put in D! Actually it made the thing roll and shift like butter.
With the trans off and on my home made wood jig, the pump seal looks new, but I'm seeing fluid weeping down the face of the pump. Im thinking the TC bushing has either slipped forward and cut off the return drain hole or slipped forward out of the punch groove and spun which is common.
Heres where Im at and I need guidance from guys that have been through this. I know I have to split the pump to replace the bushing. I also know this is a huge PITA and requires some ****ery with steel bands to get the halves back together etc.
I can buy a reman pump assy complete for under 200 shipped to my door that has the upgraded bushing and seal mods with enlarged back drain holes etc
There wasnt a single spec of metal in my pan or on my magnet. Not a single grain and I checked close. The trans is in good shape.
My question is, if I buy the all up pump assy is it just a matter of pull the TC shaft through and out, remove bolts, pull the old pump assy complete, put new pump assy in with some ATF on her and replace the outer gasket and bolt her back in?

Any advice or guidance would be greatly appreciated. I want to get this bad boy back together and rolling so I can start working on the rear end. I dont want to end up having to bring the trans to a specialty shop or have anyone else eat my money and time.
 
Reply
Old Jan 4, 2020 | 04:04 PM
  #2  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
Yeah,if you want to just replace the pump, You'll pull the filter,stand the trans upright so the parts behind the pump can't fall out and pull the pump.
Ideally, you would replace the pump bolt gaskets like are included in this kit;
https://www.ebay.com/itm/COMPLETE-Fr...s/111983769978

Then also replace the converter nuts, though you probably don't need to do either and most people don't haha.If you don't use a slide hammer to remove the pump there is a way to pry without prying against that thin part of the case and risk breaking that,rendering your trans useless and that's to place an short screw driver across the valve bodies so you can use a large,long screw driver or other pry object against the back of the pump and pry gently from behinds both sides of it....but I'm not recommending it. Just saying,if your going to do that,that's how you do it without breaking your trans but you should research and watch a youtube vid or something on how to properly pull it.

If,when,you go to slide the shaft back and it doesn't slide in easily,that means even though you might of evenly installed and snugged the pump bolts and torqued them properly,it's still slightly off and unevenly bolted to the trans,so just pull it back out and try again.When correct,the shaft will slide right in as easily as it slid out.
 
Reply
Old Jan 4, 2020 | 04:38 PM
  #3  
Briansshop's Avatar
Briansshop
Fleet Mechanic
20 Year Member
Photogenic
Joined: Aug 2005
Posts: 1,277
Likes: 89
From: MD
If you don't have a press in your shop,yes buy a reman pump and install,not a hard job.
 
Reply
Old Jan 4, 2020 | 05:48 PM
  #4  
OneFifty94's Avatar
OneFifty94
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Joined: Nov 2019
Posts: 136
Likes: 17
Originally Posted by FORDF250HDXLT
Yeah,if you want to just replace the pump, You'll pull the filter,stand the trans upright so the parts behind the pump can't fall out and pull the pump.
Ideally, you would replace the pump bolt gaskets like are included in this kit;
https://www.ebay.com/itm/COMPLETE-Fr...s/111983769978

Then also replace the converter nuts, though you probably don't need to do either and most people don't haha.If you don't use a slide hammer to remove the pump there is a way to pry without prying against that thin part of the case and risk breaking that,rendering your trans useless and that's to place an short screw driver across the valve bodies so you can use a large,long screw driver or other pry object against the back of the pump and pry gently from behinds both sides of it....but I'm not recommending it. Just saying,if your going to do that,that's how you do it without breaking your trans but you should research and watch a youtube vid or something on how to properly pull it.

If,when,you go to slide the shaft back and it doesn't slide in easily,that means even though you might of evenly installed and snugged the pump bolts and torqued them properly,it's still slightly off and unevenly bolted to the trans,so just pull it back out and try again.When correct,the shaft will slide right in as easily as it slid out.
Ack on all of this. Good to hear. I have access to proondemand. I've seen a puller used by putting threaded bolts into the two threaded holes in the pump face. I also now watched a professional trans tech smack the rod around with a plastic mallet while pulling on the pump. It took a few knocks but out it came. Looking at the diagram of the trans on pro it look like behind the pump assy there is a bar bolted across that holds everything else in place once the pump assy is out.

the reman pump with the modified bushing and seal comes with the outer housing gasket. I dont thnk I'll do the TC nuts they look fine.

Also you're basically saying once I think I got it, when I slide the TC shaft back in if it doesnt just slide back into place I didnt seat the pump properly and I can take it out and jiggle it and try again? Until the TC shaft just slides in and seats and then I know I got her and reassemble?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
1965kale
1973 - 1979 F-100 & Larger F-Series Trucks
8
Apr 21, 2017 01:31 PM
jfboy
Clutch, Transmission, Differential, Axle & Transfer Case
30
Apr 29, 2016 02:03 PM
Infinite Monkeys
1987 - 1996 F150 & Larger F-Series Trucks
4
Mar 2, 2013 12:35 PM
87thhunter
Explorer, Sport Trac, Mountaineer & Aviator
1
Dec 21, 2012 07:19 AM
byronchaudoin
Clutch, Transmission, Differential, Axle & Transfer Case
13
Nov 8, 2008 04:42 PM




All times are GMT -5. The time now is 12:48 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE