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TMI door panels

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Old Nov 5, 2019 | 03:22 PM
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TMI door panels

Well,

looks like I forgot a step. I installed Altman easy latches but didn’t think about it when ordering Tmi door panels for a stock latch. (Don’t mind they chipped paint &#128579 any ideas?



 
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Old Nov 5, 2019 | 04:41 PM
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Just notch the door panel.
Looks like you did a great job on welding/painting in the Altman mounting plate, what happened with the screws?
 
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Old Nov 5, 2019 | 04:44 PM
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Originally Posted by CharlieLed
Just notch the door panel.
Looks like you did a great job on welding/painting in the Altman mounting plate, what happened with the screws?

I don’t wanna notch the door panel and make it look terrible. On the screws, I guess I tightened them down too much. Chipping the paint. I’m gonna touch them up and see how they look
 
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Old Nov 5, 2019 | 04:47 PM
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If you want the door to larch then the panel MUST be notched...if you are not able to do this without making if "look terrible" then take it to a shop.
 
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Old Nov 5, 2019 | 04:56 PM
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I know the panel MUST be notched. This isn’t my first rodeo. My question is how would someone go about notching it and not screwing up the material ?
 
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Old Nov 5, 2019 | 05:02 PM
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You sound like a man who knows his limitations...take it to a shop.
 
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Old Nov 5, 2019 | 05:36 PM
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Take a walk around a wrecking yard there are vehicles that have a small plastic cover for the door latch area . You may be able to find a suitable cover . PS I know the mercedes I rebuilt for my daughter had them .
 
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Old Nov 5, 2019 | 06:41 PM
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Instead of notching the panel would it look nicer if you cut a strip straight down the whole panel?
 
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Old Nov 6, 2019 | 09:51 AM
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Just thinking out loud,

Remove the panel and try to cut the notch from the back side, without cutting the fabric. Then peel the notched piece from behind the fabric. Then cut the fabric as needed to roll it around the cut edge, and glue it to the back of the panel.

If you are very careful, and take your time, you might be able to cut the panel with a cutting wheel on a Dremel tool. Go very slow and take small bites to keep from melting the plastic.

Like Charlie said; if in doubt, take it to a shop.
 
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Old Nov 6, 2019 | 10:18 AM
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Originally Posted by EffieTrucker
Go very slow and take small bites to keep from melting the plastic.
Just thinking out loud # 2, ... or maybe a hole saw (slow) from the back side ? (But I don't know crap ! )
 
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Old Nov 6, 2019 | 10:28 AM
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thx Effie,
I agree on that workflow. I’m worried about snapping the plastic clips holding the panel on. I have a panel popper removal tool so I’ll be careful.
I’ll Report back later !!

Originally Posted by EffieTrucker
Just thinking out loud,

Remove the panel and try to cut the notch from the back side, without cutting the fabric. Then peel the notched piece from behind the fabric. Then cut the fabric as needed to roll it around the cut edge, and glue it to the back of the panel.

If you are very careful, and take your time, you might be able to cut the panel with a cutting wheel on a Dremel tool. Go very slow and take small bites to keep from melting the plastic.

Like Charlie said; if in doubt, take it to a shop.
 
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Old Nov 14, 2019 | 09:13 AM
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Just an update, after I peeled back the fabric with a razor blade, and notched the panel with a dremel, there wasn’t much fabric to fold over and hide the cardboard. Had to use a little black spray paint on the cardboard. I think it turned out great



 
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Old Nov 14, 2019 | 09:24 AM
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I agree. Looks good!
 
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