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Hey all, the truck developed a hard miss on cylinder 3. After further inspection the small 4mm nut that holds the coils on the injector had backed off (and lost) on cylinder 1 and 3. It doesn't look like I was one of the lucky ones to find it laying on top of the cylinder head. Now comes the question of where can I find some replacement nuts or even what size and pitch am I looking for? The injector re-build shops that I've been to just return blank stares when I ask them if they have a replacement. I know I can be the only one that has had to find these nuts. Thanks guys!
You might get lucky at a local dismantler or pick-u-part yard. None of them will tell you over the phone/email though - they don't inventory that - so you'd have to buy the entire injector. But I can't think they get much for used injectors. Maybe someone here is about to replace theirs and can pull the nuts from the core they're returning.
Well just to update this, nut in question turned out to be a M2.5 and are quite literally a dime a dozen from eBay coming over on the slow boat. Granted they're not exact flanged and staked replacements but I figure a dab of locktite and they should be ok. You guys in the States might have better luck with a closer replacement from McMaster Carr. Beats buying a new injector or robbing core's.
Go to your FRIENDLY local Ford parts person and ask if they can let you remove them from some cores.
Take beer or something in trade. They toss those parts out. I know a few guys that pull plugs off and save them
in the just in case box. You might also take some safety wire with you so they can stick it through the spool
valve and coil. That way your parts friend won't have small bitss rolling on the floor to step on.
I have a feeling that the factory nut is a lock nut by the feel of it. What do you think?
I know lock tight would work well, it's just that I really don't like waiting for 24 hours later to test an installation, but got to do what we got to do right.
Hey all, the truck developed a hard miss on cylinder 3. After further inspection the small 4mm nut that holds the coils on the injector had backed off (and lost) on cylinder 1 and 3. It doesn't look like I was one of the lucky ones to find it laying on top of the cylinder head. Now comes the question of where can I find some replacement nuts or even what size and pitch am I looking for? The injector re-build shops that I've been to just return blank stares when I ask them if they have a replacement. I know I can be the only one that has had to find these nuts. Thanks guys!
What I found for a torque spec was 4.5 inch-lbs. Not 100% of that number though.
What I found for a torque spec was 4.5 inch-lbs. Not 100% of that number though - I know it is a low number, but that sounds awfully low to me.
Your right, it is just a light touch when snugging these down....but I never did give a torque value in any of my posts either. Maybe you saw where I posted cylinders 1&3 and thought at a glance I was talking inch pounds?
Anyway, the point of this thread was to update the size of the nut really since all I could find on the internet was how many people have lost them but without a solution on a replacement. I agree that in a perfect world the original nuts shouldn't be used since they are distorted thread type nut, and once they're backed off and reinstalled it could be argued that they are not as effective (but what are you supposed to do if new ones aren't readily available?). Unfortunately when all this happened I was 3hrs away from home on the side of the hwy, so that little nut cost me quite a bit since I swapped one injector out with a Ford reman and wire tied the other to get me home. Needless to say my repair cost me 100x of what it should/could had but I was in a bind so what can you do? Hopefully this is info for the next guy that this happens to and can get back up and running for a lot less than I did.
Your right, it is just a light touch when snugging these down....but I never did give a torque value in any of my posts either. Maybe you saw where I posted cylinders 1&3 and thought at a glance I was talking inch pounds?
Anyway, the point of this thread was to update the size of the nut really since all I could find on the internet was how many people have lost them but without a solution on a replacement. I agreed that in a perfect world the original nuts shouldn't be used since they are distorted thread type nut, and once they're backed off and reinstalled it could be argued that they are not as effective (but what are you supposed to do if new ones aren't readily available?). Unfortunately when all this happened I was 3hrs away from home on the side of the hwy, so that little nut cost me quite a bit since I swapped one injector out with a Ford reman and wire tied the other to get me home. Needless to say my repair cost me 100x of what it should/could had but I was in a bind so what can you do? Hopefully this is info for the next guy that this happens to and can get back up and running for a lot less than I did.
The above statement is the only reason I posted the torque value in this thread. Looked like a good thread that might get called up on numerous searches in the future. I had no assumptions as to what you did or didn't torque to - didn't intend for it came across that way. A dab of loctite was mentioned, so I thought the torque value would be good info to post.
That is why I posted the torque value I found. Looked like a good thread that might get called up on numerous searches in the future.
Very cool, thanks bismic. I think so also. I couldn't find a single thread or post on Google covering many different forums about what those little nuts were (size) or where to get a replacement.
Your right, it is just a light touch when snugging these down....but I never did give a torque value in any of my posts either. Maybe you saw where I posted cylinders 1&3 and thought at a glance I was talking inch pounds?
Anyway, the point of this thread was to update the size of the nut really since all I could find on the internet was how many people have lost them but without a solution on a replacement. I agree that in a perfect world the original nuts shouldn't be used since they are distorted thread type nut, and once they're backed off and reinstalled it could be argued that they are not as effective (but what are you supposed to do if new ones aren't readily available?). Unfortunately when all this happened I was 3hrs away from home on the side of the hwy, so that little nut cost me quite a bit since I swapped one injector out with a Ford reman and wire tied the other to get me home. Needless to say my repair cost me 100x of what it should/could had but I was in a bind so what can you do? Hopefully this is info for the next guy that this happens to and can get back up and running for a lot less than I did.
That type of nut gets reused all the time in places that you know if it's bad it going to be really a bad day for people.
Pete nailed it, it's a Collar Nut, a distorted thread nut, my understanding is it's rated for 5 installs/removal cycles. It's similar to Flex-Top nuts which are rated for a full15 installs/removal cycles.
The more used nylon lock loose effectiveness rapidly and while often stated they can be reused, try to find a manufacturer who will state how many times.
Loctite will work too, even NASA has a paper on using it.
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