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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Advice Needed on Replacement A/C Compressor

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Old Sep 14, 2019 | 11:25 AM
  #1  
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Advice Needed on Replacement A/C Compressor

Replaced everything on the A/C system at a local shop three years ago this month. Took to another shop in town and they say the compressor is leaking and I only have 1 lb. of R134A in the system. They want to replace the compressor with a rebuilt compressor from Global for $295 and labor to replace and recharge will be around $485 (sounds a little high to me). I can get a Denso 471-8121 New Compressor with Clutch from Amazon Prime for $120. They will do the labor for the same price mentioned above. Any advice on the Denso product would be appreciated. Also, any advice on replacing the compressor myself and just having them charge it? The current compressor is a Murray from O'Reilly and is out of warranty. I have done my own A/C work prior to this 2003 Ford. When the sun goes down tonight, I will verify the leak. Thanks for any advice.
 
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Old Sep 14, 2019 | 07:36 PM
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Removing and replacing the AC compressor on a 6.0 is a pain in the ***. Depending on your perspective $485 for removal/replacement AND recharge may seem like a bargain.

I got a “Factory Air” brand compressor from Advance Auto for $180, which included a new dryer and orifice tube...both of which I think you should replace if you’re replacing the compressor.

It’s been working great, but I’ve only had it in a few months.
 
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Old Sep 14, 2019 | 08:48 PM
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I replaced mine with a fomoco and i believe it was from sarasota ford. Ran me about 200.
 
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Old Sep 16, 2019 | 08:34 AM
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Getting to that sumbich is the hard part, it’s buried and you pretty much have to remove the radiator, fan, shroud etc to get in there and remove the mounting bolts which are super close quarters with the crossmember.
 
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Old Sep 17, 2019 | 11:24 AM
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I dont recall removing all that when i did mine. I was doing the whole ac system so i had the fender liner out and i think i pulled the fan shroud. I know i didnt pull the radiator or fan.
 
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Old Sep 17, 2019 | 01:45 PM
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I pulled the fender liner and loosened the shroud, but didn’t remove radiator or fan. Although that would def give you some more room
 
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Old Sep 17, 2019 | 03:29 PM
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I did as John and trunk. Removed the inner fender. The bolts are in a crazy tight spot. After fighting that thing for hrs I went to the parts store and picked up this wrench. Super easy job with it.


 
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Old Sep 17, 2019 | 11:17 PM
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Whatever you do, stay as far away as you can from Four Seasons brand compressors.
 
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