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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Changed fuel filters and now won’t start

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Old Aug 13, 2019 | 07:25 PM
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Changed fuel filters and now won’t start

I have a 2005 F250 6.0 powerstroke. I began by removing the fuel filter below the frame rail changed it out and put a new o ring on but forgot to lubricate it with oil. I did the same for the 2nd fuel filter where the engine is also. Put everything back together and went to start the truck without cycling the key and it was fine for about 30 seconds and it had a rough idle. Turned it off and cycled the key 4 times and now it won’t start. Should I go back and oil the o rings? I opened up the fuel filter where the engine and noticed that diesel is very low and doesn’t seem to made its way in yet. I used ford motor craft fuel filters.
 
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Old Aug 13, 2019 | 07:44 PM
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It could be the lower filter is not locked in, or the o-ring got damaged. I would pull it back down, check things out, lube the o-ring and try again.

When I do the fuel filters I remove the 4ga battery cable that is bolted to the positive terminal of the passenger battery. That powers the glow plugs. That way when I do my 4 to 6 key-on, no-start events to purge air and pressurize the fuel system the batteries are not drained down.. Then reconnect the alternator/glow plug cable and now engage the starter.
 
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Old Aug 13, 2019 | 07:59 PM
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Originally Posted by Jtran01
I have a 2005 F250 6.0 powerstroke. I began by removing the fuel filter below the frame rail changed it out and put a new o ring on but forgot to lubricate it with oil. I did the same for the 2nd fuel filter where the engine is also. Put everything back together and went to start the truck without cycling the key and it was fine for about 30 seconds and it had a rough idle. Turned it off and cycled the key 4 times and now it won’t start. Should I go back and oil the o rings? I opened up the fuel filter where the engine and noticed that diesel is very low and doesn’t seem to made its way in yet. I used ford motor craft fuel filters.
Thanks I will try that tomorrow.
 
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Old Aug 13, 2019 | 08:36 PM
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Also wait the same amount of time it takes for the pump to cycle off between key cycles.
That will allow any air to bleed out.
 
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