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For the fan, just snug it down. It's designed so engine torque and load keep it tight. It you tighten it up to much, you'll have a hell of a time ever getting it off again.
I got my torque specs from this article. Didn't break a bolt and don't have any leaks so I guess they're right. Only thing is the thermostat housing bolt torque contradicts itself...it says 11 ft lbs or 110 inch lbs. I just went with 120 in lbs and that seems fine.
As for the fan...I loosened it by holding an Inch and 7/8ths wrench on the nut, then had my helper give the wrench a couple good whacks which broke it loose. To tighten the fan nut, my helper and I threaded the fan back on all the way until it was spinning the pulley. Then I put the belt back on to help hold the pulley. Lastly, I held the wrench on the fan nut while my help gave it a couple of good whacks to tighten it. Haven't had any problems yet.
Thanks for the info. I probably got the fan tight, I hope.
Has anyone used an aluminum thermostat housing?
Not sure if it qualifies, but I've had one on the shelf for like 5 years.
Word is they are better than OE because the stamped steelies deform under torque and are rust-prone. But you need to use a thermostat with the correct o ring with the aluminum version. And a thin bit of RTV on the o ring is not a bad idea. I'll put it on when it comes time for a new pump.
As HD Rider alluded to the fan will self tighten due to crank rotation. If it's on there it's fine.
Did you resolve the broken thermostat housing bolt? Got an "around the belt" top coolant hose?
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