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Old Jul 14, 2019 | 10:27 AM
  #1  
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E99 a/c questions

I don't think my a/c is working as good as it should. So far I've checked the refrigerant, cleaned the condenser, and removed the washers on clutch. My question is, is the compressor supposed to cycle while on max a/c? If so how often? When I run the a/c it's always on max w/ high fan. The air cycles between cold and just cool. Mostly just cool. Usually seems to run cooler at ilde than running down the highway at 55-65. I'm hoping y'all can help me figure out what if anything could be wrong. My opinion, running down the highway for an hour w/ everything on max I should be freezing, instead I'm barely comfortable. I'm considering replacing the clutch assembly, I also saw a video on swapping in a smaller orifice, but I hate blindly throwing parts at it. Especially if there's something cheap/ simple I could do to fix it. Thanks for any help I can get.
 
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Old Jul 14, 2019 | 10:45 AM
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Nope, the compressor clutch is not supposed to cycle. There are 3 possibilities:
1. Too little refrigerant. Low pressure switch is activating.
2. Too much refrigerant. High pressure switch is activating.
3. Compressor clutch solenoid is failing or clutch is so worn that removing shims is still not enough to fix it.

Check to see that your vacuum lines are in good shape. Your blend door may be redirecting air through your heater core if you have a vacuum leak. You can also do the heater cutoff valve mod so no hot coolant runs through the heater core when in Max AC mode.
 
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Old Jul 14, 2019 | 11:14 AM
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Is there a way to check the high and low pressure switch to rule that out? I've checked the refrigerant, w/ one of those bs gauges that come w/ the can but still always shows on the high side of safe range.
 
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Old Jul 14, 2019 | 11:19 AM
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Not without a proper gauge set unfortunately. The gauge that comes with a can is woefully inadequate. With the engine at idle, your lo-side should read around 40psi and your high side should read no more than 350psi.
 
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Old Jul 14, 2019 | 11:51 AM
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I think I'll just go buy a set. $60 at harbor freight and I'm sure I'll need them in the future. Any other things to check for once I get them.
 
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Old Jul 14, 2019 | 12:00 PM
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link make sure you use the 20% off if you go the HF tools route. I never shop there without a discount.
 
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Old Jul 14, 2019 | 12:09 PM
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Originally Posted by udsuth78
Any other things to check for
When your compressor clutch has disengaged, give the wire to the solenoid a wiggle just to see if it's bad contact.
 
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Old Jul 14, 2019 | 12:11 PM
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Originally Posted by FordTruckNoob
Nope, the compressor clutch is not supposed to cycle.
Just confirming, when on max a/c the compressor runs all the time? I always thought the difference between max and regular a/c was recirculating air (max) or drawing in outside air (regular).
 
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Old Jul 14, 2019 | 12:14 PM
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Originally Posted by SaintITC
Just confirming, when on max a/c the compressor runs all the time? I always thought the difference between max and regular a/c was recirculating air (max) or drawing in outside air (regular).
That is correct. The difference between the two modes is whether the system is recirculating cabin air (Max AC) or sucking air in from the outside (Regular AC). The compressor runs all the time in both modes.
 
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Old Jul 14, 2019 | 12:21 PM
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The compressor cycles in normal operation. As mentioned, MAX has nothing to do with the compressor. AC is either on or off, the pressure switches decide when it cycles on and off.
Looking at pressures won't tell you if your refrigerant is properly charged. You need to evacuate it and weigh it to see whats in there. If you haven't added any I'm sure it's low.
Evacuate it, vacuum the system for 15-30 minutes, confirm it holds vacuum and put the correct amount in. 2.5# if I recall correctly, unless it's an Ex w/ rear air.
 
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Old Jul 14, 2019 | 01:00 PM
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Alright got the gauges and a temp probe. The high side was 200-205 and the low side was 30-32. Temp at vent was 70 while running down the road and 60 at idle. Something is definitely not right. Never did see the compressor kick out either. For those interested gauges were $47.80 w/ coupon. Score.
 
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Old Jul 14, 2019 | 01:22 PM
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Whats ambient temp?
70/60 is terrible, but 200/30 is pretty good. 250/30 would be better, but thats ambient temp dependant also.
Is the drier nice and cold?
I'd check the blend door operation and make sure it's not mixing warm air as Noob mentioned earlier.
 
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Old Jul 14, 2019 | 01:35 PM
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Ambient is 90 w/ 56% humidity.
 
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Old Jul 14, 2019 | 01:51 PM
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at 90 I'd expect 275+.
I'd also expect colder temps moving than at idle, so I think you have a blend door issue and a low refrigerant charge.
 
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Old Jul 14, 2019 | 02:27 PM
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Could be a blend door issue as well, but with both the high and low sides reading low I would try charging it first. I would imagine going down the highway your pressures would be even lower (more air across the condenser and more RPM) and the low pressure switch is cycling the compressor off.
 
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