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Brand New Ceramic Coated Headers Rusting!

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Old Jun 14, 2019 | 06:33 PM
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Brand New Ceramic Coated Headers Rusting!

I bought a set of ceramic coated Hooker headers from Summit several weeks ago. When they arrived, I placed the unopened box in the bed of my truck, which was setting inside the garage. A few weeks later we took them out of the box and installed them. I have still not started the new engine due to some other issues I are working through, but this week I noticed two of the pipes already have rust forming on them. If they were not coated, this would not surprise me. But to be coated, and brand new, on an engine that has not yet been started and to have rust is disappointing.

I have sent Summit and e-mail and they are asking for pictures. I will get pictures to them in a day or two. I'll let you know what happens....
 
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Old Jun 15, 2019 | 09:32 PM
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Watching to see what they say. I would think they'd take care of you no matter what. Most, if not all header manufacturers will warranty their coatings under far worse circumstances than yours. Easy to see they've not been run, and the coating should not allow air through to rust.
Luckily Hooker's a big name brand from way back. If you're really lucky, they use JetHot to coat their stuff!
Doubt it, and they may even do it themselves, but it should be a warranable offense.

Good luck.

Paul
 
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Old Jun 16, 2019 | 01:17 PM
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Headers

When you get the replacement headers be sure to wipe them down with 91% alcohol right before the first start up. Otherwise you will see a picture of your fingerprints on the ceramic coating after the headers heat up.
I am sure you will have no problem with Summit.
 
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Old Jun 17, 2019 | 08:30 AM
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Ya, Summit should take them back easily. They will then end up on their junk table for about 1/2 price(still cover their costs).
Sadly, that is the problem with most coated headers. You don't know how well they were coated til they rust or flake.
I bought a set of Hooker Super comps for my '69 off the junk table at Summit(akron store) for $50, they were only painted. I prefit them(to make sure if I had to bang them up to fit), then had them coated locally. I had about about $200 in the coating.
 
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Old Jun 17, 2019 | 07:09 PM
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Well...Summit replied today:

Thank you for sending the pictures. I do see how these are rusting. I checked with our tech department and they said this will happen with Hooker headers coated headers. I would recommend to try and clean the headers with a MBK type solvent. The tech department said that may even remove the rust. They said then once they are cleaned to polish them with Mothers Mag polish.

We could warranty these and send another set to you but they will eventually look the same without a maintenance program of cleaning and polishing them. The manufactures do not use the best coatings. It is usually best to just buy a black painted or natural finish header and then find a coater local to you and have them do it.

If you wanted to clean and polish your current ones so you can use them we could refund you $50 for the troubles. Or if you want to warranty these and get a new set we could do that. Let me know how you would like to proceed.

We appreciate your business.


In order to replace the headers, I'd have to pull the motor about 1/2 way out of the engine bay. Not worth the trouble.
 
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Old Jun 18, 2019 | 03:06 AM
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Well that sucks, big time! Why sell a defective product?
 
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Old Jun 18, 2019 | 08:06 AM
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Well, they will take care of you, but unfortunately at a cost of time to you.

I've heard too many horror stories like this, thus I got a local coater for mine.
 
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Old Jun 21, 2019 | 07:36 PM
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Summit refunded $50 to me. I'll clean and polished them before I start the engine, and again after it cools off, just to see if it helps slow down the rust.
 
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Old Jun 24, 2019 | 01:59 PM
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I no longer buy pre coated headers for this very reason. I buy them raw and pay a reputable shop to coat them inside and out. It's the only way to get real heat barrier rather than a "ceramic look"
 
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Old Jun 24, 2019 | 07:57 PM
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Originally Posted by Jon Richard
I no longer buy pre coated headers for this very reason. I buy them raw and pay a reputable shop to coat them inside and out. It's the only way to get real heat barrier rather than a "ceramic look"
Lesson learned. If I ever buy another set of headers, that is exactly what I'll do.
 
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