Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

DLC connection issue

Thread Tools
 
Search this Thread
 
Old Jun 3, 2019 | 10:09 PM
  #1  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
DLC connection issue

As the title says, I am having an issue with my DLC connection. I just loaded a Looney Economy tune into my truck and that went fine. However, when I plug in my ELM327 to run my monitors the truck sputters and dies. If I unplug the Elm before it dies it will start to run fine again. Does anyone have any ideas on where to even start looking. I cannot even pull codes to help.
 
Reply
Old Jun 3, 2019 | 10:43 PM
  #2  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Try a different adapter or scanner.
 
Reply
Old Jun 3, 2019 | 11:05 PM
  #3  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
I tried a different scanner and my SCT X4 tuner. Nothing in communicating. How ever the truck does run. An odd thing I noticed, no matter what is plugged in, the engine icon on the cluster flashes, there is a clicking sounding like the flasher relay and the dome light dims with the flashes. As soon as I remove what ever is plugged in all returns to normal. I did check the B+ pin 16 with the body ground pin 4 and sensor ground pin 5. Both pins so about 12.5v on the multi meter.
 
Reply
Old Jun 3, 2019 | 11:14 PM
  #4  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
That is strange. Have you tried returning it to stock tune and seeing if it is back to normal?
 
Reply
Old Jun 3, 2019 | 11:23 PM
  #5  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
That's the problem nothing with connect so I haven't been able to return it to stock.
 
Reply
Old Jun 3, 2019 | 11:33 PM
  #6  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
Does anyone have a better wiring diagram for the DLC I looked at the 2005 Bible and figured out were all but 2 of the wires go. The orange wire in Pin 3 and the blue with white stripe wire in pin 7.

I am wondering if there is something on the CAN like a relay or something, up by the cluster, that is where the sound seem to be coming from.
 
Reply
Old Jun 3, 2019 | 11:57 PM
  #7  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey


 
Reply
Old Jun 4, 2019 | 01:45 AM
  #8  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Verify 5 volts for v-reference voltage at pin #10.

Verify 3.5 volts at pin #7. Not sure why on this one, but it is in the procedure!

Check for v-reference short by unplugging the two wire sensors and testing:
EOT, ECT, IAT1 (MAT at the MAF, IAT2, TFT, WIF sensor. Also the ambient air temp and cab air temp through the HEC).

Check for v-reference short by unplugging the three wire sensors and testing:
Fan speed sensor (in fan clutch connector wiring), APP, EGR valve, ICP, EBP, MAP, BARO, TPS sensors, vehicle speed sensor.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jun 4, 2019 | 02:02 AM
  #9  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
I think I found the issue. When I did pinpoint test H I found I have about 2.5v on pin 6 circuit 1908, According to the Workshop manual there shouldn't be any. I need to find the source of the voltage now. I'll start at the cluster since that seen to be where the noise I hear is coming from. But I will look at the wiring diagram and check each connection starting tomorrow.
 
Reply
Old Jun 4, 2019 | 04:50 AM
  #10  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Sounds like you are narrowing it down.
 
Reply
Old Jun 4, 2019 | 01:46 PM
  #11  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
Ok, I have come to a repair point in the Workshop Pinpoint Test H13. I have a small amount of voltage, so it states to repair the circuit. Do they mean go through the harness and find the bad wire(s). I'm guessing either circuit 1908 or 1909, the twisted pair for the CAN. Where should I start?
 
Reply
Old Jun 4, 2019 | 01:54 PM
  #12  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
Also, I have isolated the dash wire harness from the engine wire harness at connector C146 in the engine compartment. The engine side test good with 0 ohms of resistence from the male C146 to both the ABS controller and PCM.

I did find about 90 ohms of resistance from C146 back to the DLC. So I am thinking my issue is in the cab some where. I do need to get this fixed as at some point soon I will need to get the truck smogged and the state reads from the DLC.

I am at the point where I need to remove the dash and harness to try and fix this?
 
Reply
Old Jun 4, 2019 | 03:08 PM
  #13  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Electrical diagnosis can and usually are very time intensive.

Unplug all the modules that use the CAN Bus and then recheck.
If you no longer see the issue in the circuit. Then plug in one module
in at a time to see when the issue shows up. Take a close look at each
plug. This can be very difficult being how far back some plugs can be.

I would also look for rodent damage.
 
Reply
Old Jun 4, 2019 | 05:30 PM
  #14  
Motohead911's Avatar
Motohead911
Thread Starter
|
Laughing Gas
5 Year Member
Photogenic
Liked
Loved
Joined: Aug 2018
Posts: 934
Likes: 248
From: CA
Still looking, I'll be back at it tomorrow. My gut tells me it might be a module, it happened right after a reflash. But still looking.
 
Reply
Old Jun 4, 2019 | 06:13 PM
  #15  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Just for giggles take the connector down and clean it with some electrical contact cleaner.
 
Reply



All times are GMT -5. The time now is 09:14 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE