Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

HELP - EVR / EGR Problems ?

Thread Tools
 
Search this Thread
 
Old Oct 6, 2003 | 02:12 PM
  #31  
dbuck50's Avatar
dbuck50
Tuned
Joined: Jun 2003
Posts: 489
Likes: 1
chrisbeery is EVR # E63Z-9J459-A part number for the EVR or for the resistor plug that goes into it?
 
Reply
Old Oct 6, 2003 | 04:52 PM
  #32  
joeychuck's Avatar
joeychuck
Freshman User
Joined: Sep 2003
Posts: 30
Likes: 0
From: Texas
dbuck50

That is for the EVR solenoid.
 
Reply
Old Oct 6, 2003 | 07:55 PM
  #33  
dbuck50's Avatar
dbuck50
Tuned
Joined: Jun 2003
Posts: 489
Likes: 1
thanks.

anybody got a part number for the resistor plug that goes into the EVR?
 
Reply
Old Oct 6, 2003 | 08:10 PM
  #34  
MGiven's Avatar
MGiven
Thread Starter
|
New User
Joined: Sep 2003
Posts: 13
Likes: 0
Ok, the EVR is replaced and this evening I cleared all codes and ran the KOEO test. It came back clean. So replacing the EVR fixed whatever was giving me the 31 code AND the 95 code.

However, while the truck runs like a race horse when I first start out. Once the temp gauge starts to read a little warm, the truck starts running like I stuffed a rag in the intake manifold. Very choked. It won't take gas, has very little power and smokes when I really throttle it. I have a K&N Fuel Injection air kit on it and you can really hear it bogginh when I give it the gas.

Any thoughts ??? It really runs great when cold. Something (obviously) still isn't right......
 
Reply
Old Oct 6, 2003 | 09:34 PM
  #35  
joeychuck's Avatar
joeychuck
Freshman User
Joined: Sep 2003
Posts: 30
Likes: 0
From: Texas
Originally posted by dbuck50


anybody got a part number for the resistor plug that goes into the EVR?
I looked at mine again and it had no numbers on it. Maybe you can get one from a junk yard. It shouldn't cost too much since it seems no one really knows what it is. ha ha
 
Reply
Old Oct 6, 2003 | 09:37 PM
  #36  
joeychuck's Avatar
joeychuck
Freshman User
Joined: Sep 2003
Posts: 30
Likes: 0
From: Texas
Originally posted by MGiven
However, while the truck runs like a race horse when I first start out. Once the temp gauge starts to read a little warm, the truck starts running like I stuffed a rag in the intake manifold.
When I changed mine I accidentally hooked up my vacuum lines backwards. It kept the EGR valve opened a little bit all the time and caused it to run choked up, just a thought.
 
Reply
Old Oct 8, 2003 | 06:42 PM
  #37  
chrisbeery's Avatar
chrisbeery
Senior User
20 Year Member
Joined: Dec 2000
Posts: 100
Likes: 0
From: Sacramento, CA
Mcgiven:

THose are my symtoms too. Perfect when cold, but stutters/misses when accelerationg when it warms up. What year/ engine?
 
Reply
Old Oct 9, 2003 | 08:04 AM
  #38  
MGiven's Avatar
MGiven
Thread Starter
|
New User
Joined: Sep 2003
Posts: 13
Likes: 0
chrisbeery,

1989 F250 w/5.8 - 50,000 original mile.

The truck doesn't run rough, it's actually smooth as silk even when hot. Originally It did run a little rough, but I think the EVR replacement took care of that.

The problem is that when warm it runs very lathargic. When it is cold, it takes gas as quick as you can feed it in, accelerates up steep hills etc. really runs great. After getting warm, I'm lucky to maintain speed up a hill and have trouble accelerating past 45 mph. Feels just like I am obstructing air intake or not getting enough fuel ......

Timing was way off when I go the truck, about 25 degrees, I think whoever did the timing prior to me didn't remove the SPOUT first or they were compensating for other things being bad, like the EVR. I reset the timing to 10 degrees. Tonight I'm going to play with this a little more and see if it has any effect on my problem.

I'm also going to cut the Cat out and see if that makes a change. My thought being that the air flow requirements are less when the engine is cold and therefore the truck runs OK. When it warms up and requires more air to flow through, it may not be getting out the exhaust through Cat and causes the truck to run lathargic.

To build on this theory..... The truck has a rear main seal that is going bad (to be replaced next weekend). When I drive the truck conservatively I get minimal oil leakage and no smoke. When I really flooor it under load (while testing things) I get heavy smoke which originally I thought was coming from the exhaust (I'm always by myself so all I saw was smoke coming out the back). Upon further inspection though, I found that it is not coming from the exhaust but off of the exhaust as a result of the rear main leaking oil onto it.

My Cat blockage theory is - When I really floor it while the engine is hot, the pressure in the block builds up quickly as a result of the need for more air flow and not being able to exhaust it out through the Cat. This forces more oil out the rear main seal and onto the hot exhaust causing the heavy smoke condition that normally doesn't appear..... How's that for a theory ???? Think it carries any weight ?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Oct 9, 2003 | 08:07 AM
  #39  
joeychuck's Avatar
joeychuck
Freshman User
Joined: Sep 2003
Posts: 30
Likes: 0
From: Texas
Sounds good to me. I think mine is plugged up also.
 
Reply
Old Oct 10, 2003 | 12:46 PM
  #40  
flanker's Avatar
flanker
New User
Joined: Sep 2003
Posts: 13
Likes: 0
MGiven,

How much did they charge you for the EVR?

thanks
flanker

Originally posted by MGiven
chrisbeery,

Thanks for the part #..... !

I ran out at lunch and picked one up at the Ford Dealer. Ran home, threw it in and there is definately a differance ! You can tell it is working because now when I pull the vacuum off the EGR and hold my finger over it, I can feel the vacuum pulse. Where as before I had nothing at all...


Now I just need to replace the rear main seal and check for a head gasket leak..... hopefully that will hold me over for a while !
 
Reply
Old Oct 12, 2003 | 08:39 PM
  #41  
MGiven's Avatar
MGiven
Thread Starter
|
New User
Joined: Sep 2003
Posts: 13
Likes: 0
flanker,

EVR was $29.00 from the dealer.
 
Reply
Old Oct 12, 2003 | 08:46 PM
  #42  
MGiven's Avatar
MGiven
Thread Starter
|
New User
Joined: Sep 2003
Posts: 13
Likes: 0
*** UPDATE ***

Ok, I chopped off the Cat on Friday night. Welded up a replacement pipe from a 32" section of 2 1/2" pipe and a tale pipe downward tip, also 2 1/2 ". Works perfectly for bringing the 2 pipes into 1 for the muffler. I will have to post some pictures of it.

Anyway. The truck is definately running better, but still a little lathargic. I played with the timing which was set at 10 degrees without the SPOUT attached. I moved it to about 18 degrees (after trying 12 then 15) and the truck runs much better. I also tried about 22 degrees but I started getting some pingin when really accellerating hard so I brought it back to about 18.

I have seen several posts about timing and being advanced like this but none of the posts state the outcome or resolution. Has anyone run into this with their truck and was there a cause for having to advance it past 10 degrees ????
 
Reply
Old Dec 15, 2012 | 09:03 PM
  #43  
carriljc's Avatar
carriljc
Senior User
Joined: Jan 2003
Posts: 117
Likes: 1
well....my EVR doesn't have that "extra" black box...

that's curious.
I started having EGR problems so I'm doing research. I know this is an old thread, but it had some good info.
I'll look again tomorrow, but I don't think my 1990 5.8L Bronco has that "extra" black box between the EVR and the Harness.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
FordCigarMan
1987 - 1996 F150 & Larger F-Series Trucks
29
Jun 26, 2017 08:28 AM
k_bo
Ford Inline Six, 200, 250, 4.9L / 300
4
Jun 26, 2016 09:51 AM
tfs2403
1987 - 1996 F150 & Larger F-Series Trucks
12
Feb 21, 2016 06:38 PM
Building_Fords
1987 - 1996 F150 & Larger F-Series Trucks
19
Oct 23, 2015 08:40 AM
Brian Ski 44
1987 - 1996 F150 & Larger F-Series Trucks
2
Aug 25, 2015 08:54 PM




All times are GMT -5. The time now is 02:21 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE