Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

2000 Excursion Manual Transfer Case Swap

Thread Tools
 
Search this Thread
 
Old Jan 4, 2022 | 12:25 PM
  #16  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,666
Likes: 182
Originally Posted by callforfire
I knew I had some Déjà vu on this.
https://www.ford-trucks.com/forums/8...l#post12973070
Manualizing the TC seems like a good idea, but I've yet to have any issue with the electric motor.
Saving this info for when it goes bad.
That's what I was in the beginning stages of doing to mine, but then realized that there is no neutral in the 273. So, went to the yard and got a 271 and will install at some point following a rebuild. Want to be able to flat tow behind the MH.
 
Reply
Old Jan 4, 2022 | 01:10 PM
  #17  
pirate4x4_camo's Avatar
pirate4x4_camo
Lead Driver
Joined: Apr 2011
Posts: 8,259
Likes: 346
From: Northern California
Originally Posted by EXSwap
That's what I was in the beginning stages of doing to mine, but then realized that there is no neutral in the 273. So, went to the yard and got a 271 and will install at some point following a rebuild. Want to be able to flat tow behind the MH.

the only diffrence between the 271 and 273 is the 273 has syncros so you can shift it at speed rather than parked.

the "netural" in a 273 with a manual shifter would be as simple as building a neutral position into the shift gate between 2wd high and 4wd high.


 
Reply
Old Jan 4, 2022 | 09:26 PM
  #18  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,666
Likes: 182
Originally Posted by pirate4x4_camo
the only diffrence between the 271 and 273 is the 273 has syncros so you can shift it at speed rather than parked.

the "netural" in a 273 with a manual shifter would be as simple as building a neutral position into the shift gate between 2wd high and 4wd high.
I did read that somewhere…probably something you said. I could never find neutral in mine.
 
Reply
Old Jan 5, 2022 | 08:03 AM
  #19  
Pele's Avatar
Pele
Laughing Gas
15 Year Member
Photogenic
Liked
Joined: Dec 2006
Posts: 1,008
Likes: 5
I pulled the defective shift motor off in a foot of snow. Shifted it into 4-High with an adjustable wrench.
I've got another motor on order. We've got another 16 inches of snow forecast. Hopefully the shipping truck has working 4WD, but probably not.

My issue is this:
Switches fail at the worst possible moment.
Motors fail at the worst possible moment.
Sensors fail at the worst possible moment.
The 4WD control module behind the glovebox will fail at some point.
The GEM module behind the fuse box will fail at some point.
As mentioned above, those last two components are unobtainium.

A lever pulled by my arm will never fail.

I don't like crawling under the truck in a foot of snow and/or mud to bang on a shift motor or shift the transfer case with an adjustable wrench.
And for what, so some soccer mom demographic that was origianlly the Excursion's primary target demographic wouldn't break a nail shifting into 4WD?
 
Reply
Old Apr 12, 2023 | 02:59 PM
  #20  
Bmbollinger's Avatar
Bmbollinger
4wd Low
5 Year Member
Joined: Jun 2020
Posts: 10
Likes: 1
OP, what did you do about the a/c ducting that runs right over the hole for the manual shift assembly?
 
Reply
Old Apr 12, 2023 | 04:20 PM
  #21  
Antonm23's Avatar
Antonm23
Fleet Mechanic
Community Builder
Community Influencer
Liked
Community Favorite
Joined: Mar 2023
Posts: 1,587
Likes: 928
While I'm not the OP of this thread, I just took the dang thing out and threw it away.








 
Reply
Old Apr 12, 2023 | 05:08 PM
  #22  
Bmbollinger's Avatar
Bmbollinger
4wd Low
5 Year Member
Joined: Jun 2020
Posts: 10
Likes: 1
Yea that’s what I was thinking I can’t Imagine it does much, for now I trimmed the left side off, but haven’t put everything back together so I may just leave it out.

Thanks for the reply!
 
Reply
Old Apr 12, 2023 | 06:45 PM
  #23  
Antonm23's Avatar
Antonm23
Fleet Mechanic
Community Builder
Community Influencer
Liked
Community Favorite
Joined: Mar 2023
Posts: 1,587
Likes: 928
I was converting to a manual shift transmission at the same time as the manual transfer case. So trimming one side wasn't an option for me. But if you're keeping the automatic trans, I suppose you could just trim one side. Just make sure your favorite kid sits on the passenger side on cold mornings.
...
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Zombieblaster
Clutch, Transmission, Differential, Axle & Transfer Case
5
Mar 14, 2017 11:00 AM
Nathan Steinmeyer
1987 - 1996 F150 & Larger F-Series Trucks
3
Aug 16, 2016 08:03 AM
khadma
1978 - 1996 Big Bronco
2
Oct 3, 2014 10:29 PM
unluckylow
1999 - 2003 7.3L Power Stroke Diesel
3
Jun 29, 2007 08:44 AM
1SG
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
6
Jan 12, 2005 07:10 AM




All times are GMT -5. The time now is 02:59 PM.