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Intercooler for a 97

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Old Feb 28, 2019 | 10:17 AM
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Intercooler for a 97

I am in the beginning process of building my 7.3. I would like to do the intercooler while there is no motor. My budget prefers the DIY version. Could anyone provide a list of items I would need for this? I know the e99 spider and 6.0 intercooler. What makes it an e99?
 
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Old Feb 28, 2019 | 03:35 PM
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e99 is before 99.5-2003 SD models

IIRC E99 is 2 in and SD is 3 inch for intake plenums
 
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Old Feb 28, 2019 | 04:48 PM
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The e99 has 2 3/8 hookups to the intake plenums which are 2 inch stock on our trucks taking a step boot to hook it up. The later trucks are 3 inch instead of 2 3/8. I'm sure you can buy the boots at riffraff.
 
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Old Feb 28, 2019 | 04:50 PM
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Originally Posted by bass-n-fire
I am in the beginning process of building my 7.3. I would like to do the intercooler while there is no motor. My budget prefers the DIY version. Could anyone provide a list of items I would need for this? I know the e99 spider and 6.0 intercooler. What makes it an e99?
if you can find an e99 spider great if not just cut off the neck of your whye and weld up your own hot side pipe, it’s fairly easy, a 3” tight radius u bend will wok fine for the cold side into 3” plenums, or if you want neck it down to 2” and use your plenums:
 
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Old Feb 28, 2019 | 09:00 PM
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With a 97 could you just use a SD Y and install 3” SD plenums? Wouldn’t that save some fab work and searching for an E99 spider?
 
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Old Feb 28, 2019 | 09:32 PM
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Depending where you are at I have the parts you want.
 
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Old Mar 1, 2019 | 08:25 AM
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I have e99 stuff PM.
 
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Old Mar 1, 2019 | 09:18 AM
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I am in north Texas
 
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Old Mar 1, 2019 | 09:25 AM
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Originally Posted by 97-psd
With a 97 could you just use a SD Y and install 3” SD plenums? Wouldn’t that save some fab work and searching for an E99 spider?
I’ll have to look into this. I’m not familiar with this.
 
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Old Mar 4, 2019 | 12:19 PM
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Originally Posted by 97-psd
With a 97 could you just use a SD Y and install 3” SD plenums? Wouldn’t that save some fab work and searching for an E99 spider?
Yes as long as you swap over gtp38 turbo off a SD. You can also just run a van turbo and swap 3” plenums. I have a van y and turbo as well.
 
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Old Mar 4, 2019 | 03:38 PM
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Just purchased some stuff from freakify. I’ll see what else I need when I start laying everything out. Not in a rush. Haven’t gotten my block back from the machine shop yet.

once I get going, I’ll be looking for more stuff I’m sure
 
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