Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

starter circuit

Thread Tools
 
Search this Thread
 
Old Jan 28, 2019 | 06:22 PM
  #1  
69oiler's Avatar
69oiler
Thread Starter
|
Senior User
Joined: Apr 2003
Posts: 287
Likes: 0
From: Northeast OH
starter circuit

I had to replace the fuse panel under the steering column because it had a faulty fuel pump relay. I used a panel I got from Ebay and had to solder some fuse prongs to make the new panel match the old.

Now the truck runs fine without stalling (so far), but I lost my starting circuit. I ran a jumper wire to the solenoid on the starter to get it going for now. But I'm at a loss as to how to find the fault. All the fuses and relays are good when tested with a meter. The entire truck works as it should, just doesn't start unless I jump the starter manually. Any ideas?



 
Reply
Old Jan 28, 2019 | 09:39 PM
  #2  
R&T Babich's Avatar
R&T Babich
Fleet Mechanic
Joined: Feb 2011
Posts: 1,812
Likes: 88
From: Thousand Oaks, CA
Do you still have your original fuse panel?
It can be rewired to use an externally mounted and easily replaced fuel pump relay with higher amp rated contacts.
 
Reply
Old Jan 29, 2019 | 09:27 AM
  #3  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,667
Likes: 182
I've not been in one of these, but is there a chance you bent/broke a pin when re-installing? I'd start at the starter and work my way back, checking all connections and wire serviceability. Might just be able to hit it with a continuity test to make sure connections and wires are all good and find it.
 
Reply
Old Jan 29, 2019 | 09:30 AM
  #4  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,324
Likes: 5,136
From: 0,0,1
Club FTE Gold Member
Originally Posted by 69oiler
I used a panel I got from Ebay and had to solder some fuse prongs to make the new panel match the old.
Which begs the question, why didn't you just solder in a new fuel pump relay?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
89bII4x2
1999 - 2016 Super Duty
2
Jul 10, 2019 06:25 PM
flyoil
1983 - 2012 Ranger & B-Series
12
Apr 11, 2011 06:05 AM
FL '86 250
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
Feb 17, 2010 06:15 PM
ridicarson
1999 - 2003 7.3L Power Stroke Diesel
7
Jan 8, 2006 08:40 PM




All times are GMT -5. The time now is 01:20 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE