Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

glow plugs not working

Thread Tools
 
Search this Thread
 
Old Dec 1, 2018 | 11:50 PM
  #1  
baby924's Avatar
baby924
Thread Starter
|
New User
Joined: Nov 2018
Posts: 3
Likes: 0
glow plugs not working

My son is in the Air Force and he got a 1994 7.3 turbo diesel truck, They changed everything they could since the truck had sat for a while, in changing the valve cover they didn't get the last bolt on tight and it severely leaked, so when they got to California after 2 months of severe leaking we changed the valve cover gasket, even though she was a beast to start before, she wouldn't start at all after the valve cover job, Yes the temp dropped from 74 outside to 50, now we have to have the block heater on for 1 hour and she will start, I hear the relay clicking when i turn the key but we checked one of the glow plugs and it isn't working, what is the easiest plan of attack.
 
Reply
Old Dec 2, 2018 | 06:17 AM
  #2  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,511
Likes: 5,567
From: Marlboro Mental Hospital.
Club FTE Gold Member
did you check to see if the relay is any good? 90% of the time a no start condition is simply a bad relay, as long as the truck has the proper motorcraft ZD-11 glow plugs in it.
if someone put anything other than motorcraft ZD-11 plugs in it, than i will say the glow plugs are burned out and need to be changed again.
 
Reply
Old Dec 3, 2018 | 06:47 AM
  #3  
baby924's Avatar
baby924
Thread Starter
|
New User
Joined: Nov 2018
Posts: 3
Likes: 0
Originally Posted by tjc transport
did you check to see if the relay is any good? 90% of the time a no start condition is simply a bad relay, as long as the truck has the proper motorcraft ZD-11 glow plugs in it.
if someone put anything other than motorcraft ZD-11 plugs in it, than i will say the glow plugs are burned out and need to be changed again.
well no I picked the cheapest glow plugs i found, the relay I hear it clicking as it should so i am assuming it is working but I do know one glow plug isnt working. I was concerned that the amount of oil that was being sprayed under the block maybe that coated everything with oil, but this truck was hard to start before we put new plugs in BUT... it was easier to start the next day for about a month, DO YOU THINK i should replace the glow plugs and see, I am trying to attack the easiest and the cheapest first. I have been told replace the wire harness and NAWWWW I am not thinking it is the wire harness and that is about $500.00
 
Reply
Old Dec 3, 2018 | 08:30 AM
  #4  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

Cheap glow plugs will swell in the head and you will not be able to get them out unless you pull the head. Under valve cover harness is not $500. After you hear the click measure across the glow plug relay (big wires) you should have near 12 volts for up to two minutes.
 
Reply
Old Dec 3, 2018 | 09:06 AM
  #5  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,206
Likes: 1,340
From: Bahstun
try this

Welcome to guzzle's White-Rodgers (Stancor) GPR replacement Mod Web Page
 
Reply
Old Dec 3, 2018 | 09:50 AM
  #6  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,105
Likes: 1,523
From: western SD
Have a read threw this thread
https://www.ford-trucks.com/forums/4...ke-thread.html You will find every thing you need to know about the GP system. As for the cheapest GPs, they have been known to burn out after just 1 or 2 cycles of the system. Use Motorcraft ZD11 plugs only















1
 
Reply
Old Dec 3, 2018 | 09:51 AM
  #7  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,540
Likes: 2,032
From: North Texas
Thumbs up



This and fresh ZD11s. Clean up all your grounds while the batteries are disconnected. Are your batteries 850CCA or better?
 
Reply
Old Dec 4, 2018 | 01:46 AM
  #8  
baby924's Avatar
baby924
Thread Starter
|
New User
Joined: Nov 2018
Posts: 3
Likes: 0
Originally Posted by farmert
Have a read threw this thread
https://www.ford-trucks.com/forums/4...ke-thread.html You will find every thing you need to know about the GP system. As for the cheapest GPs, they have been known to burn out after just 1 or 2 cycles of the system. Use Motorcraft ZD11 plugs only















1
really???? swear??? OMG I am going to go try the glow plugs although it is 42 out side, I hope I can get them out, GEEZ..,.. this is hard for being 61 yrs old but Heyy I am going to do it, thanks and watch for my return information....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Dec 4, 2018 | 08:33 AM
  #9  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,105
Likes: 1,523
From: western SD
When I first found these forums, I was using the 90 IDI as a daily driver, and I thought that "use Motorcraft/Beru plugs only" was a bunch of hype. I was replacing the glow plugs at least once a year on it. Then I lost the motor to cavitation, and replaced it with a Ford turboed drop in. And after a couple of years I realized that I hadn't had to replace any gps, so I looked at them. Sure enough They were Motorcraft, which are still in that truck.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
tpolley
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
8
May 11, 2009 10:29 PM
GK4x4
1999 - 2003 7.3L Power Stroke Diesel
2
Feb 5, 2009 05:43 PM
muddingmcdude
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Aug 26, 2007 10:06 PM
darylmiller13
1999 - 2003 7.3L Power Stroke Diesel
2
Apr 26, 2004 03:37 PM
Dirtracer14
1999 - 2003 7.3L Power Stroke Diesel
8
Dec 5, 2003 11:43 PM




All times are GMT -5. The time now is 03:35 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE