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Wiring Harness Preferences

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Old Oct 2, 2018 | 09:31 AM
  #16  
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Originally Posted by webhead
Hey all - I think I've made the decision to get myself a universal harness, but here's a question for you experts.

Do I pull out the old harness and then "match it up" to the new harness, and transfer the 'clips' over, or just hardware it?

Hope this makes sense.

Thanks in advance!
I start by laying them out together, and doing a rough routing of each group to match the factory. Then I'll start installing the new harness with the sections temporarily taped together. From here, I'll start cutting the factory connectors/plugs that need to be reused (gauge cluster etc...)(I always use new light sockets, headlight plugs, etc... where possible) Then I'll start connecting the new wires onto the connectors/plugs. I prefer solder and heat-shrink wrap. However you can use quality crimp on butt-connectors. I would still heat-shrink over the connectors.

Once everything is connected and tested I remove the harness and begin to wrap it. I've fully taped them to match original harnesses before, or tape sections close enough to keep them together and wrap with wiring loom.
 
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Old Oct 2, 2018 | 09:37 AM
  #17  
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84espy
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Originally Posted by skyhawc
I start by laying them out together, and doing a rough routing of each group to match the factory. Then I'll start installing the new harness with the sections temporarily taped together. From here, I'll start cutting the factory connectors/plugs that need to be reused (gauge cluster etc...)(I always use new light sockets, headlight plugs, etc... where possible) Then I'll start connecting the new wires onto the connectors/plugs. I prefer solder and heat-shrink wrap. However you can use quality crimp on butt-connectors. I would still heat-shrink over the connectors.

Once everything is connected and tested I remove the harness and begin to wrap it. I've fully taped them to match original harnesses before, or tape sections close enough to keep them together and wrap with wiring loom.
First, you need to figure out where you will mount your new fuse block. This may be much larger than what came with your truck and require a different location. Then you can determine what lengths you will need for each circuit and add the appropriate plugs etc. DO NOT be surprised if you end up running the harness to its specific location and then start the splicing inside, or under the truck.
 
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Old Oct 2, 2018 | 09:48 AM
  #18  
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From: Roanoke, VA
Originally Posted by 84espy
First, you need to figure out where you will mount your new fuse block. This may be much larger than what came with your truck and require a different location. Then you can determine what lengths you will need for each circuit and add the appropriate plugs etc. DO NOT be surprised if you end up running the harness to its specific location and then start the splicing inside, or under the truck.
Good call on pointing that out. As that is a big variable depending on the new harnesses fuse style and number of fused circuits. Also note most universal harnesses, that are non bulk-head style, you may need to fab a mount if there is not enough space/room on the firewall or if you want to make it easier to access.
 
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Old Oct 4, 2018 | 12:25 AM
  #19  
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Totally appreciate all the guidance, y'all! I've got some work ahead of me.
 
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Old Oct 5, 2018 | 10:20 PM
  #20  
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From: Coquitlam, BC
Oh man, total noob here with respect to wiring....bought a http://www.johnnylawmotors.com/asset...COMP12_12B.pdf kit (as on sale for only $150 CAD locally!) but am now realizing it's missing some bits I really feel I should swap out.

The ignition switch is a mess (will load some pics soon) and I'm thinking I may just get a basic aftermarket switch.

Wish me luck! FML.
 
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Old Oct 6, 2018 | 01:06 AM
  #21  
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Luck!

Paul
 
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Old Oct 6, 2018 | 01:37 AM
  #22  
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Luck indeed. Before you go and get the aftermarket switch. Check out a stock one for your 78. I installed a 79 in my 75. The biggest reason was for the extra wires out that I could use for future items like amps, light, etc.
 
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Old Oct 6, 2018 | 10:43 AM
  #23  
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From: Coquitlam, BC
Originally Posted by 84espy
Luck indeed. Before you go and get the aftermarket switch. Check out a stock one for your 78. I installed a 79 in my 75. The biggest reason was for the extra wires out that I could use for future items like amps, light, etc.
Fair point. I may end up keeping it. It works, I know that, just such a mess.
 
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Old Oct 7, 2018 | 06:36 AM
  #24  
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I've been contemplating changing out my 1977 F100 fuse block for a newer style one that uses blade-type fuses.
A couple of you have mentioned using generic blocks (which I'm leaning towards), but I have a 35 amp heater/air conditioning fuse and can't seem to find a generic one rated above 30 amps.
Any suggestions?

Thanks
 
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Old Oct 7, 2018 | 07:02 AM
  #25  
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I had really good luck with my centech harness. I called and talked to Jim for about 10-15 minutes about my trucks specific electrical needs and plans for future upgrades. I had to mail one piece of my factory harness into him and he built around that. Their harness uses the factory conections and ignition witch, head light and wiper switch and foot dimmer peddle. Also plenty of additional circuits to add on to later.
I didn’t need and special tools just wire crimpers and strippers. The diagrams where easy to follow and their wires are also labeled clearly every couple of feet. I couldn’t have been happier with my harness.
 
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Old Oct 7, 2018 | 09:24 AM
  #26  
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Originally Posted by raxxter
I've been contemplating changing out my 1977 F100 fuse block for a newer style one that uses blade-type fuses.
A couple of you have mentioned using generic blocks (which I'm leaning towards), but I have a 35 amp heater/air conditioning fuse and can't seem to find a generic one rated above 30 amps.
Any suggestions?

Thanks
If you have the opportunity, use a clamp on DC Ampmeter. This will tell you exactly what your circuit is using in regards to amps. Even though your current fuse is 35A. The consumption is less. The Amp meters I am referring to can be found here:
https://www.amazon.com/s/ref=nb_sb_ss_c_1_6?url=search-alias%3Daps&field-keywords=dc+amp+meter&sprefix=dc+amp%2Caps%2C261&crid=2D6WF165W0HI3 https://www.amazon.com/s/ref=nb_sb_ss_c_1_6?url=search-alias%3Daps&field-keywords=dc+amp+meter&sprefix=dc+amp%2Caps%2C261&crid=2D6WF165W0HI3
 

Last edited by 84espy; Oct 7, 2018 at 09:32 AM. Reason: Additional info
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Old Oct 7, 2018 | 09:26 AM
  #27  
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84espy
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Originally Posted by jmz469
I had really good luck with my centech harness. I called and talked to Jim for about 10-15 minutes about my trucks specific electrical needs and plans for future upgrades. I had to mail one piece of my factory harness into him and he built around that. Their harness uses the factory conections and ignition witch, head light and wiper switch and foot dimmer peddle. Also plenty of additional circuits to add on to later.
I didn’t need and special tools just wire crimpers and strippers. The diagrams where easy to follow and their wires are also labeled clearly every couple of feet. I couldn’t have been happier with my harness.
From what I have read in other threads, Centech is very good, especially if you are wanting Ford Specific plug n play circuits.
 
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Old Oct 8, 2018 | 04:41 AM
  #28  
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Thanks, everyone.
I'll have to check out Centech.

-Raxx
 
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