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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

05 6.0 sputtering on cold start

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Old Sep 9, 2018 | 10:22 AM
  #16  
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Other than putting in in backwards or not putting all the washers back in what else is there to messed up?
 
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Old Sep 9, 2018 | 12:57 PM
  #17  
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The torque on the spool bolt nut. Too tight and it won’t fire too loose and it could drop into the engine.



 
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Old Sep 9, 2018 | 01:19 PM
  #18  
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Torque for those is 23.5 inch lbs. A little lock tite probably wouldn't hurt either
 
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Old Sep 9, 2018 | 01:36 PM
  #19  
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The torque on the spool nut is .5nm. You will snap that bolt at 23inlbs
 
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Old Sep 9, 2018 | 02:28 PM
  #20  
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Thank you, you might have just saved my ars. What is that in in lbs though?
 
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Old Sep 9, 2018 | 03:16 PM
  #21  
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My suggestion is to do it by feel. That’s how I did mine. At the time I had a new reman injector and felt the resistance on the new injector and tried replicate the tension I was feeling. I also used a dab of loctite on the bolt when the nut was installed.
 
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Old Sep 9, 2018 | 03:28 PM
  #22  
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Sounds good. Thanks for all your help. I will let you know how it goes when I get it done. Still have to order stands n plugs
 
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Old Sep 9, 2018 | 05:43 PM
  #23  
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Don’t forget to buy the injector oring kits. Alliant 6.0L Injector O-rings 03-07 (AP0002). You will need 8 if you remove all injectors. This kit also has the top oring.
 
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Old Sep 9, 2018 | 08:00 PM
  #24  
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Which injector is giving you problems? Did you get codes for cylinder misfires, or misfire counts? I think you are being a bit premature in trying to disassemble all the injectors and clean them. Several good posts on using ultrasonic cleaners, but sometimes those parts are just worn to far and cleaning doesn’t help.
autonation in white bear lake sells ford remans for around $180-190 each.
 
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Old Sep 9, 2018 | 09:42 PM
  #25  
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Not sure which one or ones are messing up. I just know that on cold starts when it's 70° outside she sputters for a second and from everything I have found it's stiction. I'm not pulling the injectors all the way apart just cleaning spool valves. When the time comes for injectors I'm going to bite the bullet and get new. I have heard to many people that have had problems with using remaned injectors. If I can take the spool valves out and do some light sanding and make her run better and have the injectors last longer why wouldn't I try it instead of just replacing injectors
 
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Old Sep 9, 2018 | 09:46 PM
  #26  
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Originally Posted by FiznUKa
Don’t forget to buy the injector oring kits. Alliant 6.0L Injector O-rings 03-07 (AP0002). You will need 8 if you remove all injectors. This kit also has the top oring.
Good looking out. Guess I should have those on hand and the long torqs bit incase I have to pull them out. I think I'm going to at least attempt to do it without pulling them. But on the chance I can't I won't have to wait for parts
 
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Old Sep 9, 2018 | 10:46 PM
  #27  
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Originally Posted by Nummy76
Not sure which one or ones are messing up. I just know that on cold starts when it's 70° outside she sputters for a second and from everything I have found it's stiction. I'm not pulling the injectors all the way apart just cleaning spool valves. When the time comes for injectors I'm going to bite the bullet and get new. I have heard to many people that have had problems with using remaned injectors. If I can take the spool valves out and do some light sanding and make her run better and have the injectors last longer why wouldn't I try it instead of just replacing injectors
My concern is that you may destroy or make worse an injector that is functioning adequately. It would be good if you could isolate the misfiring cylinder. Do you have a tool to read codes, look for misfires etc?
 
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Old Sep 10, 2018 | 06:07 AM
  #28  
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I have an edge cts insight. It reads codes but haven't seen anything for cylinder contribution. Just for a crank sensor I replaced and apparently was working fine cause nothing changed. Since both of you have warned me about messing up my injectors I will listen. So what I heard was figure out which ones are messing up and try it on those and leave the rest of them alone. What can I get that monitors cylinder contribution? Thanks. I've got some hot shot stiction reducer in there guess I could let that work over winter. Are their any pour in things I can try like a flush that could help without messing up my oil cooler
 
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Old Sep 10, 2018 | 06:51 AM
  #29  
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Oil coolers plug on the coolant side (the oil side RARELY has an issue w/ plugging if reasonable oil change intervals are followed). The oil additives like hot shots secret and Archoil are not related to oil coolers.
 
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Old Sep 10, 2018 | 07:03 AM
  #30  
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So would you think it would be alright to use one of those engine flushes that you pour in before an oil change and let it run for 20mins and drain. Heard some people say they used kero to do it. I can't afford new injectors and really don't want to mess with them by taking them apart. But I know if I don't do anything it's going to keep getting worse so I'm trying to be proactive in an attempt to save them.
 
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