Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

changing gears in my diffs?

Thread Tools
 
Search this Thread
 
Old Jun 11, 2018 | 02:18 PM
  #1  
CLIFFORD02's Avatar
CLIFFORD02
Thread Starter
|
New User
Joined: Jun 2018
Posts: 7
Likes: 0
changing gears in my diffs?

New to the Forum... Thank you all for your information. Not sure how this works or if I am posting this question in the correct place but here goes...
I have an 02 excursion with the 7.3..... rear end needs to be reworked and I am thinking of lowering the gears from 3.73 to 4.30 and adding an ARB. I currently run 315 but may go bigger in the near future. I also am adding armor front and back....I pull some but mainly use off road and as a daily driver...
Thoughts?
 
Reply
Old Jun 11, 2018 | 03:18 PM
  #2  
pirate4x4_camo's Avatar
pirate4x4_camo
Lead Driver
Joined: Apr 2011
Posts: 8,259
Likes: 346
From: Northern California
Thoughts... 7.3 tolerates 35’s without a regear ok but the 4.30 sure is more fun to drive.
Other then cost the ARB is great, I have them front and rear.
Armor, meh. I have it but it just lipstick. Suit yourself.

put a tape measure to verify your tire height, my 37’s are just barely over 35. Then compare your rpm to stock using the AOD box
https://www.randysworldwide.com/calculators/rpm/
 
Reply
Old Jun 11, 2018 | 04:21 PM
  #3  
00t444e's Avatar
00t444e
Logistics Pro
5 Year Member
Liked
Top Answer: 1
Top Answer: 3
Joined: May 2017
Posts: 3,523
Likes: 483
From: Southern OH
I wouldn't recommend an ARB in the rear of a daily driven vehicle, on the street with it unlocked all you have is a $1000 open differential that does nothing to give you better traction when one wheel is on a loose/slick surface, sure you can lock it if you want to wait for the compressor to build pressure and the locker to engage but with it locked you have a $1000 spool that will chirp tires going around the corners. I think you would be better off putting a Detroit locker or Detroit Truetrac in the rear. For gears I would go with 4.10 if you are keeping the 35s and 4.30 if you are going with bigger tires, however if you do get 4.10 gears and decide to get bigger tires later 4.10 gears and 37s isn't bad on a 7.3. The 7.3 makes its torque low in the rpm band and doesn't need to rev as high as a 6.0 or a gas engine.

Gear calculator Gear Ratio Calculator
 
Reply
Old Jun 11, 2018 | 05:34 PM
  #4  
pirate4x4_camo's Avatar
pirate4x4_camo
Lead Driver
Joined: Apr 2011
Posts: 8,259
Likes: 346
From: Northern California
Stock 31” tire on 3.73 @70mph = 1981 rpm

315-35” tire on 4.10 @70 mph = 1929

315- 35” tire on 4.30 @ 70 mph = 2023

keep in mind though....most tires labeled 35” are not really that tall. My 37”s measure 35.5 tall and turn 2050 rpm at 70mph
but my 40’s are a true 40”

ARB vrs others... about the only time the my arb is less then idea is around the city in the rain. Making a sharp turn at an intersection and needing to accelerate hard results in wheel spin before you can hit the switch, alsmost all other traction needs are well suited to the ARB for me. Especially snowy roads where a locker can be a hinderance. Learn the pros and cons of each and choose.
 
Reply
Old Jun 11, 2018 | 06:10 PM
  #5  
CLIFFORD02's Avatar
CLIFFORD02
Thread Starter
|
New User
Joined: Jun 2018
Posts: 7
Likes: 0
pirate4x4_camo
thank you for your thoughts and the link to the calculator... is the change out something I could handle myself or should I have a shop set it up
 
Reply
Old Jun 11, 2018 | 06:13 PM
  #6  
CLIFFORD02's Avatar
CLIFFORD02
Thread Starter
|
New User
Joined: Jun 2018
Posts: 7
Likes: 0
@00t444e
I like detroits and have run them on my jeep but they can cause issues in the snow on the road
 
Reply
Old Jun 11, 2018 | 06:23 PM
  #7  
pirate4x4_camo's Avatar
pirate4x4_camo
Lead Driver
Joined: Apr 2011
Posts: 8,259
Likes: 346
From: Northern California
Need a few speciality tools to R&R the diff and set the pinion debth and backlash but DIY is not unheard of.... I have a gear shop do mine.

Ive run both the Detroit no spin locker and the Tru Trac and prefer the Tru track on the street but the Detroit in the dirt the clunking and banging of the Detroit is irritating on the road. I’ll never run anything but an ARB again. Unless it’s a spool. LoL
 
Reply
Old Jun 11, 2018 | 07:45 PM
  #8  
00t444e's Avatar
00t444e
Logistics Pro
5 Year Member
Liked
Top Answer: 1
Top Answer: 3
Joined: May 2017
Posts: 3,523
Likes: 483
From: Southern OH
Originally Posted by CLIFFORD02
@00t444e
I like detroits and have run them on my jeep but they can cause issues in the snow on the road
I have a Detroit in the rear of my truck and a Spartan auto locker in the rear of my Jeep, both do fine in the snow and rain and they don't have any banging, jerking or poping like people always say they do, the new Detroit soft lockers are very tame. If you don't want a full Detroit locker in the rear you may be better of with a Truetrac it is a gear driven limited slip that has no clutches to wear out and it does a much better job transfering torque than the factory limited slip does. You could put a Truetrac in the rear and an ARB in the front.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Jun 12, 2018 | 10:27 AM
  #9  
CanyonRider's Avatar
CanyonRider
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
I'm doing it right now - replacing 3.73s with 4.30s.

https://www.ford-trucks.com/forums/1...ion-build.html

The rear will get a Detroit TrueTrac. I'm leaving the front open. I plan on running 35" tires, but I could step up to 37s in the future.

CR
 
Reply
Old Jun 13, 2018 | 02:51 PM
  #10  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
On 35's, If you are towing or ever will tow, get 4.88 gears. You'll come close to a stock 4.30 gear with OEM tire size performance.
If you never will tow, get the 4.30 gears. They will be closer to stock performance with those tires.

ARB's are expensive. figure about $1000 per axle for the lockers, Then you have them installed for about 600 to 800 bucks each. It starts to run into ouch time. Then there is the wiring, and, if they are ARB's, installing the compressor and lines. Then where do you put the switches? That is why I ended up installing myself. But you better be very mechanically inclined and have the tools to back it up. ARB's are not nearly as easy in total as a standard Diff to change out.
 
Reply
Old Jun 13, 2018 | 03:50 PM
  #11  
00t444e's Avatar
00t444e
Logistics Pro
5 Year Member
Liked
Top Answer: 1
Top Answer: 3
Joined: May 2017
Posts: 3,523
Likes: 483
From: Southern OH
Originally Posted by housedad
On 35's, If you are towing or ever will tow, get 4.88 gears. You'll come close to a stock 4.30 gear with OEM tire size performance.
If you never will tow, get the 4.30 gears. They will be closer to stock performance with those tires.
For a gas engine that would be right but for a 7.3 Powerstroke you don't want gears that low unless you have even larger tires. The 7.3 has a lower rpm range and makes peak torque at a much lower rpm than the 5.4 or 6.8 gas engine.
 
Reply
Old Jun 13, 2018 | 03:59 PM
  #12  
pirate4x4_camo's Avatar
pirate4x4_camo
Lead Driver
Joined: Apr 2011
Posts: 8,259
Likes: 346
From: Northern California
Originally Posted by housedad
On 35's, If you are towing or ever will tow, get 4.88 gears. You'll come close to a stock 4.30 gear with OEM tire size performance.
If you never will tow, get the 4.30 gears. They will be closer to stock performance with those tires.
.

3.73 @ 70 w stock 31s = 1900

4.88 @ 70 w35’s = 2300

4.30 @ 70 w35’s = 2000

Why do you recommend 2300 rpm for the 7.3 ?

 
Reply
Old Jun 13, 2018 | 09:22 PM
  #13  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
Yeah. That was a mistake. I'm thinking gasser.
 
Reply
Old Jun 15, 2018 | 09:20 AM
  #14  
Atc210's Avatar
Atc210
Tuned
15 Year Member
Photogenic
Joined: Sep 2010
Posts: 424
Likes: 5
From: Missouri
I did the 4.10’s with a trutrac last year on my 7.3 running 35’s. Honestly didn’t notice much difference,which is ok as I mainly did it in preparation for the travel trailer we plan on getting next year. If everything goes well...should also be getting a BTS trans before we get the trailer.

Ford did the work with OEM rear 4.10’s and Yukon up front with the newer aluminum rear diff cover for $2k
 
Reply
Old Jun 15, 2018 | 11:39 AM
  #15  
CLIFFORD02's Avatar
CLIFFORD02
Thread Starter
|
New User
Joined: Jun 2018
Posts: 7
Likes: 0
Thank you all for the info and opinions....I decided to go with the ARB in the rear and 4.30's... I am having my mechanic do it ( I wish I had the time ) and it should be done by the middle of next week... due to a shload of little things on the front end that needed some attention it is going to hurt the wallet......I will keep you all posted.
 
Reply



All times are GMT -5. The time now is 12:14 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE