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6.0 Hard start

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Old Jun 8, 2018 | 09:25 PM
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6.0 Hard start

Hi all. Got hard start issue with my 2004 6.0 f350. 125000 miles

Just tore into it and replaced:
Head bolts/ gaskets
Heads cleaned and checked at machine shop
New egr cooler / coolant filter kit from sinister
External oil cooler/ stand pipes and dummy plugs/ blue spring upgrade kit from bulletproof.com
new hpop from xtremediesel.com
8 injectors replaced

Got everything back together and finally got to idle. have cranked it at least 10 times and idles very nice. the problem is getting it cranked. I have to turn it over for 20-30 sec to get ti to fire up. So purchased a scangage2 today and checked ICP, ICV, FMP,SYC and IPR. All looks good except IPR. Its around 14%ish with key on then it is pulling 84%ish while cranking till it fires up. The thing I suspect is a HPOil system leak.
Question: Is there anything else that can cause this except a leak(haven't done the air test yet, waiting on adapter)?
 

Last edited by Donwan; Jun 8, 2018 at 09:27 PM. Reason: misspelled word
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Old Jun 9, 2018 | 12:12 PM
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Pull the IPR valve and check it. It has a screen that will collect debris that enters the engine, restricting flow and decreasing pressure. If the screen is nasty, replacements can be found.
 
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Old Jun 9, 2018 | 02:42 PM
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Ya, I cleaned it good but I can check it again. Easy enough to do
 
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Old Jun 9, 2018 | 02:47 PM
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Can someone move this thread to the diesel> 6.0?
I just realized it was in the wrong place
 
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Old Jun 9, 2018 | 04:18 PM
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It might also be the IPR valve itself. That would be my next move after pressure testing it.
 
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Old Jun 10, 2018 | 09:00 AM
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How many miles do you have on the engine after the work was done? The HPO will have air still in the heads and the external,oil cooler etc. going to take some driving to get it out. Give it 50-100 miles then come back if you have problems.
 
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Old Jun 10, 2018 | 09:49 AM
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Originally Posted by FiznUKa
How many miles do you have on the engine after the work was done? The HPO will have air still in the heads and the external,oil cooler etc. going to take some driving to get it out. Give it 50-100 miles then come back if you have problems.
Good point, I always had to take my 6.0 out on the highway and drive it like I stole it to bleed air from fuel system after a filter change. OP may want to do the same thing.
 
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Old Jun 10, 2018 | 12:08 PM
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Thanks. I’ll get it together and give it a go. Haven’t driven it at all yet. Do I need to monitor any specific thing on my scangauge while doing this?
 
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Old Jun 10, 2018 | 12:50 PM
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You could watch the normals like ECT,EOT,FMP,FLP,IPR,ICP. Just don’t read to much into them until you get some miles then revisit the numbers. Put the batteries on a charge for a while just to keep the FICM happy.

EDIT: maybe also clear any codes that are stored so you start fresh. Take a snapshot of any that are there first.
 
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Old Jun 10, 2018 | 01:01 PM
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The 6.0 has a self-bleeding fuel system. With the miles I put on my '06, I change filters about monthly and I've never had issues. It is a return-style system, and all that's required to bleed the fuel system is switching the key on. The pump kicks on, pushes fuel into the lines and blows the air into the tank. You can certainly give it a shot, but air in your fuel lines isn't the problem
 
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Old Jun 10, 2018 | 01:07 PM
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We’re talking about the HIgh pressure oil system that’s been drained of all the oil from all the work.
 
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Old Jun 10, 2018 | 01:19 PM
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Originally Posted by FiznUKa
We’re talking about the HIgh pressure oil system that’s been drained of all the oil from all the work.
I was replying to post #7.
 
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Old Jun 12, 2018 | 11:42 AM
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Thanks for the information. I just put it back together and took off. Seems to be doing better now. I guess it did have air in the lines. 👍
 
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