Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Project X - Another Excursion Build!

Thread Tools
 
Search this Thread
 
Old Mar 10, 2019 | 02:53 PM
  #61  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
Here we go!


CR
 
Reply
Old Mar 10, 2019 | 06:09 PM
  #62  
Firefighter 1406's Avatar
Firefighter 1406
Lead Driver
20 Year Member
Photogenic
Liked
Loved
Joined: Mar 2004
Posts: 5,372
Likes: 108
From: Northern Indiana
Club FTE Silver Member

Looks great so far. Awesome build. I second the fact I wish I knew how to set up axles. Had to have the rear end in my 2009 rebuilt. That $2,000 bill was a tough one to swallow. I rarely take my stuff to the shop. I can change engines, transmissions, axles. But don’t know how to set them up.
 
Reply
Old Mar 17, 2019 | 05:19 PM
  #63  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
The discard pile is growing!

The old TTB front suspension along with the old rear axle


Pile of 2wd brackets off the frame


Big empty space under the 7.3L


Getting close!

CR
 
Reply
Old Mar 18, 2019 | 10:03 AM
  #64  
Country705's Avatar
Country705
Elder User
Joined: Feb 2006
Posts: 672
Likes: 0
From: Campton
Love this project. Keep the updates coming
 
Reply
Old Mar 18, 2019 | 04:45 PM
  #65  
Nicmike's Avatar
Nicmike
Veteran/Sheepdog
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2012
Posts: 6,047
Likes: 110
From: Western AR
Club FTE Silver Member

Those "empty space under the 7.3" pictures make Sean nervous. Don't let him see them...

Looking great. Keep it up!
 
Reply
Old Mar 23, 2019 | 09:38 AM
  #66  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
Not sure how others manage, but here's my method to removing rivets that hold the brackets in place. Cut a cross in the head with a 1/16" cutoff wheel, chisel the head off with the air hammer, drive the rivet out with a punch and big hammer.




CR
 
Reply
Old Mar 23, 2019 | 10:09 AM
  #67  
Nicmike's Avatar
Nicmike
Veteran/Sheepdog
10 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2012
Posts: 6,047
Likes: 110
From: Western AR
Club FTE Silver Member

The rivets on the coil buckets are MUCH easier than the ones down on the radius arm brackets. That is the method I have used on a few hundred, but I'm switching to a torch in the future...45 degree rivet cut off tip.
 
Reply
Old Mar 24, 2019 | 02:38 PM
  #68  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
Nice day to work outside! Got one side done with spring, double shock mount and bump stop.




Almost done with the other side - including the trackbar bracket.

Looking forward to rolling the front axle under there!

CR
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 24, 2019 | 04:19 PM
  #69  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
Both sides done - ready for an axle!



CR
 
Reply
Old Apr 1, 2019 | 02:04 PM
  #70  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
So as we close in of finishing the axles and suspension, I find myself thinking about the drivetrain and the list of questions I've yet to resolve:

I'll be installing a new 4R100 - I'm leaning toward A1 Transmissions in GA
I'll be installing a NV271 with manual shifter and linkage from an F350
but . . .
I’m not sure if the 7.3L 2WD tranny crossmember is the same as the 7.3L 4WD crossmember. (hope so)
I’m not sure the driveshafts from the V10, 4WD are the correct length for the 7.3L 4WD. (I fear they are not)
I’m not sure the tranny coolant lines are the same length. (I would guess yes)
I’m not sure if the shift cable and wiring harness/connectors are the same. (cable-probably; Connectors-maybe not)

Really, the big question is: Is the mating surface between the engine and tranny in the same location for the 7.3L, 2WD and the V10, 4WD? If the answer is YES then most of the above will be fine. My fear is the V10 sits back a bit further meaning crossmember and driveshaft differences.

Thoughts from the collective?

CR
 
Reply
Old Apr 2, 2019 | 08:28 AM
  #71  
msuser92's Avatar
msuser92
Mountain Pass
Joined: Apr 2017
Posts: 180
Likes: 0
From: Central Ohio
Originally Posted by CanyonRider
So as we close in of finishing the axles and suspension, I find myself thinking about the drivetrain and the list of questions I've yet to resolve:

I'll be installing a new 4R100 - I'm leaning toward A1 Transmissions in GA
I'll be installing a NV271 with manual shifter and linkage from an F350
but . . .
I’m not sure if the 7.3L 2WD tranny crossmember is the same as the 7.3L 4WD crossmember. (hope so)
I’m not sure the driveshafts from the V10, 4WD are the correct length for the 7.3L 4WD. (I fear they are not)
I’m not sure the tranny coolant lines are the same length. (I would guess yes)
I’m not sure if the shift cable and wiring harness/connectors are the same. (cable-probably; Connectors-maybe not)

Really, the big question is: Is the mating surface between the engine and tranny in the same location for the 7.3L, 2WD and the V10, 4WD? If the answer is YES then most of the above will be fine. My fear is the V10 sits back a bit further meaning crossmember and driveshaft differences.

Thoughts from the collective?

CR
I have 7.3 4x4 and 6.8 2x4 frames. The crossmember is the same and in the same location on both frames (I even measured from splice to crossmember location). Since it is Engine, transmission, transfer case and the crossmember is in the same location I would think engine to transmission mating surface is in the same spot. Just a guess anyway. Not sure on the other questions.
 
Reply
Old May 5, 2019 | 02:51 PM
  #72  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
A bit of progress made. Front axle finally hanging from the springs! Tires mounted on the new wheels! As you can see - it has been wet here. I got the swaybar installed with new poly bushings and endlinks before the rain started up again.







CR
 
Reply
Old May 17, 2019 | 08:40 AM
  #73  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
A major milestone! Sitting on 4 tires again!! Woohoo!





And the full-size spare fits - kinda. Haha!



Still more to come! Thanks for following along.

CR
 
Reply
Old May 18, 2019 | 06:22 AM
  #74  
SmackDaddy's Avatar
SmackDaddy
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Any shock photos?
 
Reply
Old May 18, 2019 | 11:54 AM
  #75  
CanyonRider's Avatar
CanyonRider
Thread Starter
|
Junior User
15 Year Member
Photogenic
Photoriffic
Joined: Jul 2006
Posts: 77
Likes: 3
From: Wake Forest, NC
Sure! Here ya go.



KYB MonoMax Shocks

CR
 
Reply



All times are GMT -5. The time now is 07:19 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE