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M5OD Rubber Plug Replacement

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Old Mar 26, 2018 | 08:54 PM
  #1  
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M5OD Rubber Plug Replacement

My M5OD is leaking at the rubber plugs that are known for leaking. Can these plugs be replaced without dropping the transmission or removing the interior carpet?

​​​​​​I just put a new carpet in my truck and it took me a while to get it to fit just right so I really dont want to pull it up.
 
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Old Mar 27, 2018 | 07:08 AM
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When I did mine about 20+ years ago, I just pulled the carpet up from the front and rolled it back onto to the seat and sat on it to hold it down while I worked.
 
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Old Mar 27, 2018 | 12:01 PM
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Rolling the carpet back will be the best decision. You can get it back in probably nicer now that you know the tricks. I didn't like the metal plugs most are using so I cleaned my rubber ones good and put a GOOD coat of sealant around them and it has been leak free. While you do that you can drain the fluid and replace it easily with the trans cover off. You might be able to reach up there from under the truck to access those plugs but I doubt you could see them well enough to do a proper seal job. I wouldn't attempt it that way. Also check the wear on your shift forks and replace them while you are in there if needed. Reuse the current gasket after cleaning it. Sandy

Originally Posted by 95fiveoh
My M5OD is leaking at the rubber plugs that are known for leaking. Can these plugs be replaced without dropping the transmission or removing the interior carpet?

​​​​​​I just put a new carpet in my truck and it took me a while to get it to fit just right so I really dont want to pull it up.
 
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Old Mar 27, 2018 | 01:23 PM
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Ditto on the carpet. It's almost impossible to do from below.
And a cleaning and good coat of rtv is all you really need.
 
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Old Mar 27, 2018 | 08:13 PM
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Thanks for the replies. I'll plan on doing this sometime soon.
 
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Old Mar 28, 2018 | 01:11 PM
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https://www.ford-trucks.com/articles...ative-measure/

Here's a writeup I found while doing some research. Seems to be simple enough, yet I'm still dreading the day I have to tackle this project.
 
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Old Mar 28, 2018 | 01:22 PM
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Originally Posted by evan_nugget
https://www.ford-trucks.com/articles...ative-measure/

Here's a writeup I found while doing some research. Seems to be simple enough, yet I'm still dreading the day I have to tackle this project.
Evan, it is very easy to do. Hardest part is moving the carpet. That article says do not put it in neutral but that's how I did everything and what I read on this site. 10 bolts and the cover is off and as I mentioned it is a great time to do a fluid change and refill without pumping the new fluid in. Also lets you look at shift forks for wear. Sandy
 
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Old Mar 28, 2018 | 01:27 PM
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Yeah, it's simple. Biggest thing I found is go to the carwash and vacuum the hell out of the carpet first. You won't believe the crud that's in there.
 
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Old Mar 28, 2018 | 01:30 PM
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Be sure to glue the rubber plugs in there with some kind of sealer. I used Permatex Ultra-Blue.
 
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Old Mar 28, 2018 | 04:53 PM
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Do you need to remove the transmission top cover? Or can you replace the plugs without removing the top cover?
 
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Old Mar 28, 2018 | 05:04 PM
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And if you have to remove the top cover Is the gasket reusable and if not, where can I get a new one?
 
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Old Mar 28, 2018 | 06:17 PM
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Yes and Yes. 10 bolts to get cover off to do the job properly, and the rubber gasket will be fine also. Just wipe it off. You don't need to replace the rubber plugs plus they are not available new. You just seal the old plugs good with RTV after cleaning them up. Put the trans in neutral before you pull the cover and set the parking brake. Sandy
 
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Old Mar 30, 2018 | 01:00 PM
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Originally Posted by sandymane
That article says do not put it in neutral but that's how I did everything and what I read on this site.
Just to re-emphasize, do NOT put the transmission in gear before removing cover. DO put it in neutral. You'll read all over the internet to put it in gear but that is wrong.

As for the plugs, why not get the metal freeze plugs that are available for short money? That's what I did several years ago and no leaks since then.
 
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Old Mar 30, 2018 | 02:09 PM
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So I changed the fluid in the transmission yesterday and it was plenty full, in fact a small amount of fluid ran out of the fill plug when I opened it, so I guess they aren't leaking after all. The fluid on the side of the trans must be from an engine oil leak or something. I think the rear main might leak a little but the engine oil level doesn't seem to drop on the dipstick. I'll keep a close eye on all the fluid levels for a while just to make sure everything is ok.
​​​​​​
 
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Old Mar 30, 2018 | 09:06 PM
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Originally Posted by 95fiveoh
So I changed the fluid in the transmission yesterday and it was plenty full, in fact a small amount of fluid ran out of the fill plug when I opened it, so I guess they aren't leaking after all. The fluid on the side of the trans must be from an engine oil leak or something. I think the rear main might leak a little but the engine oil level doesn't seem to drop on the dipstick. I'll keep a close eye on all the fluid levels for a while just to make sure everything is ok.
​​​​​​
If the rubber plugs are the problem, the truck would leak overnight if it had been driven. If fluid is on the ground clean it and you should not see the leak again until you drive it. It doesn't leak not running. If it doesn't leak and you have oil back there it could be as you suggested or even the valve cover gasket. All those leaking fluids go back there when driving. .Sandy
 
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