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I have a unique brake system on my 79 as it is not your typical setup (one tons, 44 inch tires, Yada yada). These are the components:
92 F350 twin piston disc brakes, single piston rear disc brakes
Bronco Grave yard disc-disc proportioning valve
2002 F350 master cylinder (1-3/8 bore)
Hydro boost unit
brand new stainless flex lines in place of the rubber.
Everything is new. The brakes stop the truck pretty good, but even with the new proportioning valve (designed for discs all around) the rears still slide before the fronts. Also it feels like the system still has air (despite two different bleeding methods: vacuum, and traditional two man pumping and bleeding inserting plug to keep the proportioning valve pressure switch from moving ). The brake pedal is not firm until the second stroke.
I thought the master cylinder may have been defective, so I replaced it, and after meticulously bench bleeding it and bleeding my brakes again I still have the same problem, front brakes that do not seem as powerful as the rears and a soft pedal.
Added an extra adjustable proportioning valve to the rear circuit, dialing pressure to the rear doesn't fix the problem, the pedal still has too much travel.
Have they always acted this way since the build? Have you checked the length of travel of the pushrods between the Booster and Master Cylinder, compared to length of travel of the pistion inside the master cylinder?
As for rear's locking up first, not really sure what to say there. I assume any factory brake components are long gone or bypassed? Have you tried something along lines of a Wildwood adjustable proportioning valve? I've used them on a couple projects with disc/disc
Just an idea when the master cylinder was installed the lines dident get switched usually one part of the master cylinder does the front and one does rear.
front usually puts out more volume
Ar you sure that the front brakes are plumbed to the front circuit on the combo valve? And that that is plumbed the the proper port for front brakes on the master cylinder?
Never thought about the calipers being too wide. Are your rotors thinner than a '90s F350?
Only other thing I can think of is the not having proper leverage.
I will check again, but I'm pretty certain that the primary port (front brakes, rearward port on master cylinder) goes to the front port on the combo valve. I know for a fact they are oriented correctly on the combo valve.
Could the soft brakes not just be normal for the newer master cylinder and hydro boost? Reason i ask is my '06 ram has always had a soft pedal when stopping and stops easily and if i lift up and hit it again it will be hard. So could this just be how the newer system is?
Some brake systems are hard to bleed. ABS and maybe hydroboost. One time I had your situation - stops but soft pedal - that no amount of conventional bleeding would solve. I paid a shop to pressure bleed the brakes and fixed. Since then, fine. May be worth a try.
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