Windshield Replacement
Thread Starter
|
More Turbo
Joined: Sep 2003
Posts: 514
Likes: 27
Windshield Replacement
Good Afternoon,
I am getting my 1977 F150 Ranger XLT back on the road and it needs a new windshield. My truck is the one with all the chrome and I'd kind of like to keep it that way. IIRC there is a chrome strip on or in the windshield gasket. How do I go about getting the windshield replaced without losing that shiny chrome?
Here's another question. When I ordered my new gas tank I assumed it would have the evap emissions hole in the top of the rear tank because I thought by 1977 all vehicles had these. After I dropped the tank I discovered there was no hole. Obviously I should have looked before ordering but I'll work around the issue. Why didn't my truck have evap emissions controls? I thought I saw a charcoal canister under the hood. Will the driver side tank have this hole or not?
Third question. Is it possible to get the headliner back up where it's supposed to be? Mine's sagging.
Thanks,
R.
I am getting my 1977 F150 Ranger XLT back on the road and it needs a new windshield. My truck is the one with all the chrome and I'd kind of like to keep it that way. IIRC there is a chrome strip on or in the windshield gasket. How do I go about getting the windshield replaced without losing that shiny chrome?
Here's another question. When I ordered my new gas tank I assumed it would have the evap emissions hole in the top of the rear tank because I thought by 1977 all vehicles had these. After I dropped the tank I discovered there was no hole. Obviously I should have looked before ordering but I'll work around the issue. Why didn't my truck have evap emissions controls? I thought I saw a charcoal canister under the hood. Will the driver side tank have this hole or not?
Third question. Is it possible to get the headliner back up where it's supposed to be? Mine's sagging.
Thanks,
R.
Fleet Owner
Joined: Dec 2009
Posts: 20,678
Likes: 82
From: NorCal
Dunno about the emissions hole.
In terms of the windshield trim strip, you'll need to spec a windshield seal with the required groove. Installers have a special tool to part the gap while simultaneously installing the trim strip. Personally, I would have an installer do it since they have more experience than me... none of my old school vehicles have had it.
Headliner... if it is warped, then replace it. I have had no luck flattening out a warped headliner. Grab some 1/8-inch pressboard, hardboard, or plywood, some automotive grade fabric, and Super77 adhesive. For a little detail, considering laying down some 1/8-inch open cell foam before applying the fabric. Want more? Okay, after adhering the fabric, measure out a pattern and install metal or plastic buttons and securely tie them off on the back softly "pillow" the surface... Shiny small chrome buttons or discs would be cool in my opinion.
In terms of the windshield trim strip, you'll need to spec a windshield seal with the required groove. Installers have a special tool to part the gap while simultaneously installing the trim strip. Personally, I would have an installer do it since they have more experience than me... none of my old school vehicles have had it.
Headliner... if it is warped, then replace it. I have had no luck flattening out a warped headliner. Grab some 1/8-inch pressboard, hardboard, or plywood, some automotive grade fabric, and Super77 adhesive. For a little detail, considering laying down some 1/8-inch open cell foam before applying the fabric. Want more? Okay, after adhering the fabric, measure out a pattern and install metal or plastic buttons and securely tie them off on the back softly "pillow" the surface... Shiny small chrome buttons or discs would be cool in my opinion.
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 784
From: Simi Valley, CA
The windshield is the same: 1967/72 F100/750; 1973/79 F100/880; 1978/79 Bronco.
But the weatherstrips are not the same.
Two different types of windshield reveal mouldings used in 1977. The weatherstrip must match whatever mouldings are in place.
1977's before serial number O80,001 and 1973/76's have stainless steel reveal mouldings. D3TZ-1003110-E .. Windshield Weatherstrip / Reproduced
1977's from serial number O80,001 and 1978/79's have a one piece flexible plastic chrome reveal moulding. D7TZ-1003110-B .. Windshield Weatherstrip / Reproduced
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
The "missing" hole in the fuel tank would be for the fuel vapor valve used with Evaporative Emission.
I don't know of anyone that repro's a tank with this hole.
While Evaporative Emission was installed in most vehicles sold new in CA (possibly in other states), the Feds didn't mandate it until 1979.
But the weatherstrips are not the same.
Two different types of windshield reveal mouldings used in 1977. The weatherstrip must match whatever mouldings are in place.
1977's before serial number O80,001 and 1973/76's have stainless steel reveal mouldings. D3TZ-1003110-E .. Windshield Weatherstrip / Reproduced
1977's from serial number O80,001 and 1978/79's have a one piece flexible plastic chrome reveal moulding. D7TZ-1003110-B .. Windshield Weatherstrip / Reproduced
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
The "missing" hole in the fuel tank would be for the fuel vapor valve used with Evaporative Emission.
I don't know of anyone that repro's a tank with this hole.
While Evaporative Emission was installed in most vehicles sold new in CA (possibly in other states), the Feds didn't mandate it until 1979.
Moderator & parts slinger
Joined: Feb 2007
Posts: 50,150
Likes: 5,784
From: S/W Missouri, Polk county
X2 get a pro shop to do the window.
I have read that members on here have ordered it with that hole. One guy just said he ordered it by mistake.
X2 on take the head liner down and replace the board with HIO suggestion. If you have the vinyl covering it and it is sagging, clean off all the old dead foam on the vinyl and clean the headliner board. Get Force Field Headliner adhesive from JoAnns.
https://www.ford-trucks.com/forums/1...eadliner+cheap
And or there is a cross member right in line with the mirror and dome light, I have seen a short sheet metal screw used to hold the headliner back up using the metal cross member as a place to attach. I have also seen velcro attached to the cross member.
I have read that members on here have ordered it with that hole. One guy just said he ordered it by mistake.
X2 on take the head liner down and replace the board with HIO suggestion. If you have the vinyl covering it and it is sagging, clean off all the old dead foam on the vinyl and clean the headliner board. Get Force Field Headliner adhesive from JoAnns.
https://www.ford-trucks.com/forums/1...eadliner+cheap
And or there is a cross member right in line with the mirror and dome light, I have seen a short sheet metal screw used to hold the headliner back up using the metal cross member as a place to attach. I have also seen velcro attached to the cross member.
Thread Starter
|
More Turbo
Joined: Sep 2003
Posts: 514
Likes: 27
Tomorrow am.
No way am I trying a windshield replacement. My glass guy said he'd try to reuse the old gasket. Interesting that my truck is just barely a '77. VIN is 81328. I've been fighting with the tank selector valve. I think I'm going to replace the fuel pump while I'm messing with fuel system. Any hints as to the best way to R&R the 2WD trucks fuel pump? Truck has power steering and it appears space is tight.
The headliner will have to wait until I have more time.
Re: evaporate emission holes - EVERYONE is reproing tanks with holes and tanks without.
Thanks!
R.
The headliner will have to wait until I have more time.
Re: evaporate emission holes - EVERYONE is reproing tanks with holes and tanks without.
Thanks!
R.
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 784
From: Simi Valley, CA
1967/77: The serial number (last 6 digits of the VIN) is a letter followed by 5 numbers, so 81328 doesn't tell anyone anything.
302 & 460: The fuel pump bolts to the left (drivers) side of the timing cover.
351M/400: The fuel pump bolts to the left side of the block, its bolt pattern is at 6 & 12 o'clock.
Thread Starter
|
More Turbo
Joined: Sep 2003
Posts: 514
Likes: 27
Windshield in, BUT!!!
I used the old established shop and they used the correct new gasket. At least I think so because the chrome fits just like the original. I brought it in a 9 and it was done at 12:30 after a long struggle. Whoopee! EXCEPT the new windshield got cracked slightly during the install and they have to do it again. Bummer for them.
Yes, I know where the fuel pump is supposed to be. The problem is I cannot see it, hiding behind the power steering pump. I was hoping someone could tell me the best way to access it. From the bottom or remove the PS pump and go in from the top? It's been cold and rainy and I don't like crawling around in wet sand under the truck unless I have to.
R.
Yes, I know where the fuel pump is supposed to be. The problem is I cannot see it, hiding behind the power steering pump. I was hoping someone could tell me the best way to access it. From the bottom or remove the PS pump and go in from the top? It's been cold and rainy and I don't like crawling around in wet sand under the truck unless I have to.
R.
Trending Topics
Cargo Master
Joined: Jun 2015
Posts: 2,240
Likes: 23
On my 74 360 (fuel pump bolted to timing cover) I removed my PS when I worked on my fuel pump
And I know I don't have power steering I have the power assist or whatever it's official term is
And I know I don't have power steering I have the power assist or whatever it's official term is
FTE Stories
Ford Trucks for Ford Truck Enthusiasts
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make
Brett Foote
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!
Michael S. Palmer
Ford's 2001 Explorer Sportsman Concept Looks For a New Home
Verdad Gallardo
10 Best Ford Truck Engines We Miss the Most!
Joe Kucinski
2026 Shelby F-150 Off-Road: Better Than a Raptor R?
Brett Foote
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!
Michael S. Palmer
10 Most Surprising 2026 Ford Truck Features!
Joe Kucinski
Top 10 Ford Trucks Coming to Mecum Indy 2026
Brett Foote
5 Best / 5 Worst Ford Truck Wheels of All Time
Joe Kucinski
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 784
From: Simi Valley, CA
Pic: 1973/76 F250 4WD with Power Assist. Note that there are two different types. 1977 F250 4WD (High Boys) is similar.
With Power Assist, the manual steering gearbox is used, because it has nothing to do with the Power Assist.
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
I always ask the glass shop if they want to get the new rubber or want me to. I always just assume it isn't re-usable and that way they can cut it to get it out easier and especially get the trim out without damaging it.
Postmaster
Joined: Mar 2011
Posts: 2,698
Likes: 7
From: Taxachusetts
Fuel pump replacement:
M Block, FE or other....get #1 slug to TDC....remove the bolt/nut and accoutrements. Remove the pump by lifting up and out.
By having #1 piston at TDC it's waaay easier to get the pump arm under the eccentric and you won't be inventing new words as you go along.
Be sure to put some engine break-in goop/grease/heavy oil on the new arm before install.
"Installation is the opposite of removal." Hahahaha...couldn't help myself. How many times have we seen that little helpful tip?
M Block, FE or other....get #1 slug to TDC....remove the bolt/nut and accoutrements. Remove the pump by lifting up and out.
By having #1 piston at TDC it's waaay easier to get the pump arm under the eccentric and you won't be inventing new words as you go along.
Be sure to put some engine break-in goop/grease/heavy oil on the new arm before install.
"Installation is the opposite of removal." Hahahaha...couldn't help myself. How many times have we seen that little helpful tip?
Thread
Thread Starter
Forum
Replies
Last Post
highway90
1973 - 1979 F-100 & Larger F-Series Trucks
9
Oct 12, 2017 04:11 AM
mckoloum
1973 - 1979 F-100 & Larger F-Series Trucks
2
Jun 22, 2017 01:54 PM
67 StylesLide
1967 - 1972 F-100 & Larger F-Series Trucks
15
Aug 12, 2015 09:33 AM
Andresito
1967 - 1972 F-100 & Larger F-Series Trucks
1
Feb 20, 2015 03:44 PM
jimdandyf100
1973 - 1979 F-100 & Larger F-Series Trucks
2
Jan 8, 2013 02:09 PM