Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

starter upgrade?

Thread Tools
 
Search this Thread
 
Old Nov 25, 2018 | 08:00 AM
  #31  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,577
Likes: 837
From: knoxville, tn
It can be a little overwhelming. Most of the choices are very similar. I do t remember hearing about the SD starter breaking things. I thought I read that about the Denso unit because of its size and weight.

I went with the SD starter and like it a lot. Here is why. A good upgrade from stock. The least amount of work to install. Lifetime warranty. If I am out on the road and it craps out I should be able to get a replacement pretty easily.

 
Reply
Old Nov 25, 2018 | 01:30 PM
  #32  
mcali2's Avatar
mcali2
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
Did you go with a 7.3l sd unit? They don't cost much. I expect that it spins faster. I see one unit that is a 4.0 power rating. All new parts for 110.00
 
Reply
Old Nov 25, 2018 | 01:40 PM
  #33  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,577
Likes: 837
From: knoxville, tn
Yes. That is the one I used. It is the 2 hole type that is an offset gear reduction starter. It was a new starter. I think mine was was closer to $200. Rockauto or someplace like that is probably cheaper. I chose to go with Oreillys because they had one in stock, and as mentioned previously, if it had a problem then I have someone local to work with who replace it the same day. It cranks over really fast.
 
Reply
Old Nov 25, 2018 | 06:39 PM
  #34  
mcali2's Avatar
mcali2
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
I was told Oreiller prices matches rockautoif they have the same brand.
 
Reply
Old Nov 26, 2018 | 08:01 AM
  #35  
mcali2's Avatar
mcali2
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
What RPM should the truck turnover at? I could not start this AM. The truck was turning over around 400 to 450 but that was with it trying to start.?
 
Reply
Old Nov 27, 2018 | 08:34 PM
  #36  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,577
Likes: 837
From: knoxville, tn
Obviously the more the better, but I think the PCM must see 200 before it will start
 
Reply
Old Nov 27, 2018 | 08:35 PM
  #37  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,577
Likes: 837
From: knoxville, tn
How cold was it?
 
Reply
Old Nov 28, 2018 | 08:30 AM
  #38  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,182
Likes: 1,337
From: Bahstun
I think it depends on the PCM version as to what RPM it will start to inject

Before I did my batteries and cleaned every terminal end, it would crank slow yet fire up.
I was surprised on how fast it did crank after all the cleaning
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 28, 2018 | 10:27 AM
  #39  
mcali2's Avatar
mcali2
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
It fired up fine this AM. I wired in the battery tender and the block heater to work together. At least it will have a full charge when I go to start it. I need to find the draw if it is not the XM radio. I'm going to just replace the GPR and the Starter for good measure. When I'm healed I will look at the Glow plugs.
 
Reply
Old Nov 28, 2018 | 08:15 PM
  #40  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,269
Likes: 1,654
From: Las Cruces New Mexico
How about the glove box light? It might be staying on.
 
Reply
Old Nov 28, 2018 | 08:28 PM
  #41  
Skip1970's Avatar
Skip1970
Hotshot
Joined: Nov 2008
Posts: 15,014
Likes: 35
From: Semper Fi tell I die!
Originally Posted by AK FORD GUY
I agree on that!!! There are other options, but I didn't have time to look them up.

I opted to just buy cable, military clamps, ring terminals, shrink tubing and a cheap hydraulic crimper. It makes some real nice cables and is one of my favorite tools.

I have built 3-4 complete setups for different rigs as well as repaired some for friends and family.

what criper did you buy i got a hammer one i been using for years,im afraid to order the wrong hydro crimper from amazon. can you link me to the one you bought that works?
 
Reply
Old Nov 28, 2018 | 08:35 PM
  #42  
Skip1970's Avatar
Skip1970
Hotshot
Joined: Nov 2008
Posts: 15,014
Likes: 35
From: Semper Fi tell I die!
Originally Posted by AK FORD GUY
Honestly, good batteries and replacing all my cables (including the starter) with 3/0 cable with good clamps was one of the best things I have done on my 89 F350 IDIT.
3/0 is overkill, but in cold temps, I'll take all the help I can get...

It cranks over pretty darn fast for an old diesel.

I know, I know, not a Powerstroke... but it still applies.

This is the cable I bought:
https://www.amazon.com/gp/product/B0...0?ie=UTF8&th=1

These are the terminals I bought:
https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

Amazon Amazon

says it needs special handling and cant be shipped to alaska, you move out of alaska?
 
Reply
Old Nov 28, 2018 | 09:00 PM
  #43  
mcali2's Avatar
mcali2
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
Originally Posted by z31freakify
How about the glove box light? It might be staying on.
I fixed that issue last year. The draw is so low. I think it has to be the XM radio. It searched for a signal half the time so who knows how much power it uses. I need to just pull every fuse and put them back in 1 at time. I Pulled many of them with no change.
 
Reply
Old Dec 17, 2018 | 08:55 PM
  #44  
mcali2's Avatar
mcali2
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
Well, I'm still working on the truck, trying to get the thing to start in the cold. Added a new starter. spins super fast but does not disengage. The holes in the starter are slightly larger than the bolts for the starter. The connectors for the gaskets/glowplugs are melted on both sides. I'm not sure if this was there before I replace the plugs 2 years ago or not. It never started fast in the cold.
 
Reply
Old Dec 18, 2018 | 10:56 AM
  #45  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,500
Likes: 2,021
From: North Texas
Thumbs up

Sounds like solenoid is sticking, happened on my F150. Bought a Motorcraft 'noid, never a problem again.



Sounds like time to go to that Superduty style setup.
 
Reply



All times are GMT -5. The time now is 07:54 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE