Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Fuel pressure question ....

Thread Tools
 
Search this Thread
 
Old Nov 9, 2017 | 09:05 PM
  #1  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Fuel pressure question ....

Hey guys I just installed my fuel pressure gauge and it's reading 60 psi, but when I give it 1/2-3/4 throttle it dumps down to 50 psi. It does rebound to 60 psi when I let off the throttle. Is this normal? I checked my racor and I am getting a few super small air bubbles coming into the filter. Im going to pull what ever is left of my hair out with these damn air bubbles, Thanks for any help
 
Reply
Old Nov 9, 2017 | 09:10 PM
  #2  
bigb56's Avatar
bigb56
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Aug 2009
Posts: 3,609
Likes: 324
From: Arizona
Club FTE Silver Member

Mine stays between 60-62 PSI, if I mash the pedal it will drop to 58 or 59 but only for a split second then it will rebound back to 60-62 even if my foot is still into it. So I would say no, that is not normal.
 
Reply
Old Nov 9, 2017 | 09:13 PM
  #3  
Colorado350's Avatar
Colorado350
Postmaster
Joined: Nov 2015
Posts: 4,807
Likes: 125
From: Colorado Springs
I have an Autometer with the sensor post filter and new pump with FRX, my pressure is at 63, on throttle it drops to 58ish. Where is your sensor mounted? What brand gauge?
 
Reply
Old Nov 9, 2017 | 09:24 PM
  #4  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by Colorado350
I have an Autometer with the sensor post filter and new pump with FRX, my pressure is at 63, on throttle it drops to 58ish. Where is your sensor mounted? What brand gauge?
autometer installed post filter
 
Reply
Old Nov 9, 2017 | 09:56 PM
  #5  
Colorado350's Avatar
Colorado350
Postmaster
Joined: Nov 2015
Posts: 4,807
Likes: 125
From: Colorado Springs
Ok, so what does filter look like and do you know how old your pump is?
 
Reply
Old Nov 10, 2017 | 05:11 AM
  #6  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by Colorado350
Ok, so what does filter look like and do you know how old your pump is?
filter is good, and I'm pretty sure the pump is original. Maybe the pump is getting weak? Or does this have anything to do with the fpr spring?
 
Reply
Old Nov 10, 2017 | 05:37 AM
  #7  
pirschwagon's Avatar
pirschwagon
More Turbo
Joined: May 2016
Posts: 717
Likes: 9
The FPR "could be weak".

Perform an AMP Draw on the Pump. You can do this by several ways, at the Pump for a Delta, and then at the Fuse Block to monitor when putting under load.

Do the Same with a "T" and Pressure Gauge just AFTER the Pump. I use an old 10' section of Ait Line with Couplers and Bungee the Gauge to the D/S Mirror.

If both those are withing Specs. Seek a failed Check Valve in one or both Heads, or a restriction in the Fuel Lines to either Head.
 
Reply
Old Nov 10, 2017 | 06:39 AM
  #8  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,112
From: Rio Rico, AZ.
The ONLY way you are going to eliminate any chance of air getting in the fuel is to fully pressurize the entire fuel supply line between the fuel TANK and the engine. Only way to do that is to relocate the fuel pump to inside the tank. I did that ten years ago on my 1999 F550 and it was the single most effective modification that I ever did for that truck.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Nov 10, 2017 | 06:49 AM
  #9  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,112
From: Rio Rico, AZ.
This is the fuel sending unit that I modified with the pump for my 550.
 
Attached Images  
Reply
Old Nov 10, 2017 | 07:53 AM
  #10  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I had an issue with fuel pressure loss because of air in fuel. The full Hutch mod with removal of the quick disconnects was the answer. Even then, I struggled a bit with the hoses being properly clamped, until I double-clamped.

I run at 60 PSI (with a FRx), and I have 160/100 injectors on my stock fuel pump. I can make the pressure drop to as low as 50 PSI at WOT in high RPMs, but it always snaps back to 60 PSI.
 
Reply
Old Nov 10, 2017 | 08:29 AM
  #11  
Colorado350's Avatar
Colorado350
Postmaster
Joined: Nov 2015
Posts: 4,807
Likes: 125
From: Colorado Springs
Originally Posted by jstihl
filter is good, and I'm pretty sure the pump is original. Maybe the pump is getting weak? Or does this have anything to do with the fpr spring?
The spring does make a difference. I replaced my pump last fall because I didn't know how old it was and although there wasn't an issue it was obvious it was very tired once the new one was running.
 
Reply
Old Nov 10, 2017 | 12:01 PM
  #12  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by Kwikkordead
The ONLY way you are going to eliminate any chance of air getting in the fuel is to fully pressurize the entire fuel supply line between the fuel TANK and the engine. Only way to do that is to relocate the fuel pump to inside the tank. I did that ten years ago on my 1999 F550 and it was the single most effective modification that I ever did for that truck.
that is a great idea wish I would have done that. When I turn the key on engine off the pump turns on and stays at 58 PSI until the pump shuts off then I lose almost all pressure within a few seconds. Is that normal?
 
Reply
Old Nov 10, 2017 | 12:03 PM
  #13  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by pirschwagon
The FPR "could be weak".

Perform an AMP Draw on the Pump. You can do this by several ways, at the Pump for a Delta, and then at the Fuse Block to monitor when putting under load.

Do the Same with a "T" and Pressure Gauge just AFTER the Pump. I use an old 10' section of Ait Line with Couplers and Bungee the Gauge to the D/S Mirror.

If both those are withing Specs. Seek a failed Check Valve in one or both Heads, or a restriction in the Fuel Lines to either Head.
you lost me at Delta, LOL. If the fpr was week wouldn't I be getting pressure spikes? This is all new to me so just trying to learn, thanks
 
Reply
Old Nov 10, 2017 | 03:52 PM
  #14  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by Tugly
I had an issue with fuel pressure loss because of air in fuel. The full Hutch mod with removal of the quick disconnects was the answer. Even then, I struggled a bit with the hoses being properly clamped, until I double-clamped.

I run at 60 PSI (with a FRx), and I have 160/100 injectors on my stock fuel pump. I can make the pressure drop to as low as 50 PSI at WOT in high RPMs, but it always snaps back to 60 PSI.
i did the double clamps and got rid of the quick disconnects. Those air bubbles are going to be the death of me. they are not nearly as bad as they were with the little plastic filter though. with koeo fuel pumps up to 58 psi but when it shuts off the presure drops to 0 with in 3 seconds, is that normal?
 
Reply
Old Nov 10, 2017 | 04:12 PM
  #15  
pirschwagon's Avatar
pirschwagon
More Turbo
Joined: May 2016
Posts: 717
Likes: 9
Originally Posted by jstihl
you lost me at Delta, LOL. If the fpr was week wouldn't I be getting pressure spikes? This is all new to me so just trying to learn, thanks
The Delta is merely the Pump Pressure Measured at the Pump, with Engine NOT running - "No load".

All following test pressures relate to that pressure [Delta] to determine where an obstruction is or perhaps a failing pump.

As for the FPR Spring - Not always the case. Eventually, the spring (all springs) will loose their ability to hold closed the Pressure Disc. The pressure at the FPR should be essentially the same as what's occurring in the Bowl for Supply. The Spring collapses until the pressure is near equal.

Some of these tests will point you in the right direction.

As for the falling pressure, is it the Feed or Return Side. You need to figure that out as well. Essentially, the pressure should maintain for a period of time as any other Fuel Injected System. These are Low Pressure Supply Systems as they are actuated by the High Pressure Oil on the Head.

How long? I don't have that answer. But, I will seek it out this weekend for you.
 
Reply



All times are GMT -5. The time now is 09:10 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE