Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Replacement alternator

Thread Tools
 
Search this Thread
 
Old Sep 5, 2017 | 02:39 PM
  #1  
da-bees's Avatar
da-bees
Thread Starter
|
Tuned
15 Year Member
Joined: Oct 2009
Posts: 425
Likes: 4
Replacement alternator

looking on line at 2004 F-250 6.0L single alternators are listed as; 137mm and 148mm diameter. Does it matter which diameter is choosen when replaceing?
Duals sometimes don't state diameter. Higher amps can be had on upper dual for same price as single. Is dual upper clocked different and/or otherwise different to single? Two sellers I called were unsure about difference so they recommend strictly adheareing to specs of old unit.
Thanks for insight on this.
 
Reply
Old Sep 5, 2017 | 05:25 PM
  #2  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Short and simply, buy the largest amp alternator you can afford. The dual alternator top is a higher amp than the single alt. on the older trucks.
Many people like the nation wide warranty replacement so they go with one from a large chain store like Advance Auto or Autozone. All the mounting is the same so a 2007 alt. will fit your 2004.
Another option in the 230 amp Leece-Neville which can be pricey. Do a search on this forum as there are threads available with tons of detailed info & deals.
 
Reply
Old Sep 6, 2017 | 04:12 AM
  #3  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Also with the upper dual alt you can change the pully to a smaller
one and start getting charging power a bit sooner over the stock size.
You can pick up the smaller pulley on Ebay.

Here is a good thread on the topic.
https://www.ford-trucks.com/forums/1...o-replace.html
 
Reply
Old Sep 6, 2017 | 11:09 AM
  #4  
Texas Bob's Avatar
Texas Bob
Tuned
20 Year Member
Joined: Nov 2005
Posts: 294
Likes: 24
From: Double Oak, TX
This topic has been discussed, argued and fought over infinitum on this forum over the years. if you have minimal needs like I do, try the Bosch AL7606N New Alternator on Amazon for $153. Mine came with a lifetime guarantee with no core requirement. Save your old one for a spare. This is a simple plug and play unit that is rated at 135-140 amps.
Do a search on this site including my post for more information. Good luck.
 
Reply
Old Sep 6, 2017 | 11:30 AM
  #5  
wedge542's Avatar
wedge542
Laughing Gas
Joined: Jan 2007
Posts: 883
Likes: 5
Only drawback to online purchases is shipping back and forth for warranty, or buy from one of the big box stores and get coverage from all over the country 7 days a week and some till 9pm almost every small town has one,but if you can haul a spare around thats even faster yet and a good alternative also,but try to get a min 140a and maybe a small pulley off ebay.
 
Reply
Old Sep 6, 2017 | 12:33 PM
  #6  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,825
Likes: 3,109
From: Jersey Shore
Haven't seen a lot of new alternator Bosch failures, but a fair amount of rebuilt failures from the Autozones of the world.
 
Reply
Old Sep 6, 2017 | 02:52 PM
  #7  
Texas Bob's Avatar
Texas Bob
Tuned
20 Year Member
Joined: Nov 2005
Posts: 294
Likes: 24
From: Double Oak, TX
Good point on how to get warranty service on a new Bosch. I called Bosch and they told me I could take it to any retailer that sold Bosch and they would do an exchange. I asked if that included NAPA. Bosch said yes. Have I needed to do this? No but as pointed out by Jack, over the years I have done plenty rebuilt alternator exchanges with Autozone on other vehicles. My real safety net is the original Ford alternator that I carry in the trailer. I would use it until I could get to a Bosch dealer.
 
Reply
Old Sep 6, 2017 | 03:00 PM
  #8  
wedge542's Avatar
wedge542
Laughing Gas
Joined: Jan 2007
Posts: 883
Likes: 5
Originally Posted by Texas Bob
This topic has been discussed, argued and fought over infinitum on this forum over the years. if you have minimal needs like I do, try the Bosch AL7606N New Alternator on Amazon for $153. Mine came with a lifetime guarantee with no core requirement. Save your old one for a spare. This is a simple plug and play unit that is rated at 135-140 amps.
Do a search on this site including my post for more information. Good luck.
After this alt gets hot after a trip how much does it put out with the reg size pulley and lights/ac on, for that price its a good choice if it puts out enough when hot.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 6, 2017 | 03:02 PM
  #9  
da-bees's Avatar
da-bees
Thread Starter
|
Tuned
15 Year Member
Joined: Oct 2009
Posts: 425
Likes: 4
Originally Posted by Texas Bob
if you have minimal needs like I do, try the Bosch AL7606N New Alternator on Amazon for $153. Mine came with a lifetime guarantee with no core requirement. This is a simple plug and play unit that is rated at 135-140 amps.
.
Originally Posted by TooManyToys.
Haven't seen a lot of new alternator Bosch failures, but a fair amount of rebuilt failures from the Autozones of the world.
That's good information to know considering how many are said to be inadequate and/or undependiable. For now I've borrowed one off a friend's truck while he deal's with a hydro-locked engine. Meanwhile I'll try finding what foundation there is for reccomendations of high amp units. I know 110amp has been labeled inadequate but the only reason I've ever heard was for keeping FICM happy. Even before high idle mod, SGII never displayed less than 46v at idle with truck and trailer lights on. I'll buy at least 135amps and $100 more for additional amps isn't a big deal but I would sorta like to know the reasoning for it.
 
Reply
Old Sep 6, 2017 | 03:09 PM
  #10  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,825
Likes: 3,109
From: Jersey Shore
Originally Posted by wedge542
After this alt gets hot after a trip how much does it put out with the reg size pulley and lights/ac on, for that price its a good choice if it puts out enough when hot.
When I get my engine back together again I'll let you know. I did it cold, but not fully hot.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Texas Bob
6.0L Power Stroke Diesel
21
Oct 31, 2019 12:29 PM
RPM371
6.0L Power Stroke Diesel
24
Feb 26, 2014 06:08 PM
davbeisner
6.0L Power Stroke Diesel
23
Mar 22, 2013 01:25 PM
G79cX8
1968-Present E-Series Van/Cutaway/Chassis
8
Jan 1, 2011 09:55 AM
Commandohorn
1999 - 2016 Super Duty
12
May 5, 2006 10:43 PM




All times are GMT -5. The time now is 09:22 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE