Belt replacement tips
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Senior User
Joined: Dec 2015
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From: OKC
Belt replacement tips
Time to change the serpentine belt on my dads truck. How in the hell do I get to it with the fan shroud and fan clutch in the way. I've got the fan clutch removal tool part number but I'm still puzzled as to how you even get to it without taking some stuff off. Any tips to prep for this project is much appreciated.
Post Fiend
Joined: Nov 2001
Posts: 6,748
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From: Tallassee, ALabama
There is nothing in the Ford Workshop Manual about removal of the shroud or fan clutch...
Accessory Drive Belt — 6.7L Diesel
Removal and Installation
Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to Section 303-12 .
Disconnect the cooling fan clutch electrical connector and remove the bracket bolt.
To install, tighten to 24 Nm (18 lb-ft).
NOTE: Single generator shown, Dual generator similar.
Rotate the accessory belt tensioner clockwise and remove the accessory drive belt.
NOTE: For additional information, refer to Accessory Drive in the Description and Operation portion of this section for correct drive belt routing.
To install, reverse the removal procedure.
Accessory Drive Belt — 6.7L Diesel
Removal and Installation
Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to Section 303-12 .
Disconnect the cooling fan clutch electrical connector and remove the bracket bolt.
To install, tighten to 24 Nm (18 lb-ft).
NOTE: Single generator shown, Dual generator similar.
Rotate the accessory belt tensioner clockwise and remove the accessory drive belt.
NOTE: For additional information, refer to Accessory Drive in the Description and Operation portion of this section for correct drive belt routing.
To install, reverse the removal procedure.
New User
Joined: Dec 2016
Posts: 19
Likes: 0
While it isn't the easiest job, it can be done without removing anything other than the aforementioned sensor. You have very little room, and it's hard to see the the 1/2" tensioner recess. I used a 1/2" breaker bar to relieve the belt tension and slid it off. Putting the belt back on involved getting under the truck to make sure everything was lined up prior to crawling up top to use the breaker bar again. Make sure you check over the belt routing on the driver's side, as it winds around quite a few pullies. And an extra set of hands would have certainly helped and sped up the job. I replaced a few pulley bearings while I was at it for preventative maintenance.
Lead Driver
Joined: Nov 2005
Posts: 5,225
Likes: 4,239
From: Kaysville Utah
On my 2011 truck I had the dealer replace the belt while doing the tranny and coolant flush. I called to check on it and they said, We are almost come and pick it up. I got there and had to wait two hours while the tech fought with the belt trying to get it on. He finally went and got a more Experienced tech who got it on in minutes. I guess it's all about having done it a time or two.
Thread Starter
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Senior User
Joined: Dec 2015
Posts: 256
Likes: 1
From: OKC
There is nothing in the Ford Workshop Manual about removal of the shroud or fan clutch...
Accessory Drive Belt — 6.7L Diesel
Removal and Installation
Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to Section 303-12 .
Disconnect the cooling fan clutch electrical connector and remove the bracket bolt.
To install, tighten to 24 Nm (18 lb-ft).
NOTE: Single generator shown, Dual generator similar.
Rotate the accessory belt tensioner clockwise and remove the accessory drive belt.
NOTE: For additional information, refer to Accessory Drive in the Description and Operation portion of this section for correct drive belt routing.
To install, reverse the removal procedure.
Accessory Drive Belt — 6.7L Diesel
Removal and Installation
Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to Section 303-12 .
Disconnect the cooling fan clutch electrical connector and remove the bracket bolt.
To install, tighten to 24 Nm (18 lb-ft).
NOTE: Single generator shown, Dual generator similar.
Rotate the accessory belt tensioner clockwise and remove the accessory drive belt.
NOTE: For additional information, refer to Accessory Drive in the Description and Operation portion of this section for correct drive belt routing.
To install, reverse the removal procedure.
Well all done. Wasn't too bad. Could do it again pretty damn fast now. Check engine light came on, but from filter minder. Besides that, glad my dad wont have to worry about the belt again. Put one of the Gates green fleetline belts on so should be good for rest of trucks life.
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